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Removal [11/2021 - ]: Procedure

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  1. REMOVE FRONT FENDER FRONT SPLASH SHIELD LH 

    Refer to PROCEDURE - Step 8 [11/2021 - 03/2023] , or refer to PROCEDURE - Step 8 [03/2023 - 03/2024] , or refer to PROCEDURE - Step 8 [03/2024 - ]

  2. REMOVE FRONT FENDER FRONT SPLASH SHIELD RH 

    Refer to PROCEDURE - Step 9 [11/2021 - 03/2023] , or refer to PROCEDURE - Step 9 [03/2023 - 03/2024] , or refer to PROCEDURE - Step 9 [03/2024 - ]

  3. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 10 [11/2021 - 03/2023] , or refer to PROCEDURE - Step 10 [03/2023 - 03/2024] , or refer to PROCEDURE - Step 10 [03/2024 - ]

  4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 11 [11/2021 - 03/2023] , or refer to PROCEDURE - Step 11 [03/2023 - 03/2024] , or refer to PROCEDURE - Step 11 [03/2024 - ]

  5. REMOVE FRONT FLOOR COVER LH 

    Refer to PROCEDURE - Step 6

  6. REMOVE NO. 2 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 7

  7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    NOTE:
    • Remove any dirt or foreign matter on the tube connector before performing this work.
    • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (leak detection pump sub-assembly).
    • Perform this work by hand. Do not use any tools.
    • Do not forcibly bend, twist or turn the outlet charcoal canister tube sub-assembly.
    • Protect the disconnected parts by covering them with plastic bags after disconnecting the outlet charcoal canister tube sub-assembly.
    • If the tube connector and pipe (leak detection pump sub-assembly) are stuck, push and pull to release them.
    1. GTY1078831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Tank Vent Hose Sub-assembly *2 Pipe (Canister (Charcoal Canister Assembly))
      *a Retainer *b Tab
      *c Tube Connector *d O-ring
      Pinch Pull
      Pull off - -
      1. Pinch the tabs of the retainer to disengage the lock claws and pull it down.

        HINT: 

        Do not remove the retainer.

      2. Pull off the fuel tank vent hose.
  8. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY (NO. 2 CHARCOAL CANISTER ASSEMBLY) 
    NOTE:
    • Remove any dirt or foreign matter on the tube connector before performing this work.
    • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (canister (charcoal canister assembly)).
    • Perform this work by hand. Do not use any tools.
    • Do not forcibly bend, twist or turn the vent line hose.
    • Protect the disconnected parts by covering them with plastic bags after disconnecting the vent line hose.
    • If the tube connector and pipe (canister (charcoal canister assembly)) are stuck, push and pull to release them.
    1. GTY1078932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Tank Vent Hose Sub-assembly (No. 2 Charcoal Canister Assembly) *2 Pipe (Canister (Charcoal Canister Assembly))
      *a Retainer *b Tab
      *c Tube Connector *d O-ring
      Pinch Pull
      Pull off - -
      1. Pinch the tabs of the retainer to disengage the lock claws and pull it down.

        HINT: 

        Do not remove the retainer.

      2. Pull off the vent line hose.
  9. DISCONNECT FUEL EMISSION HOSE 
    1. GTY1078201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CANISTER (CHARCOAL CANISTER ASSEMBLY) 
    1. GTY1078199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1078961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE CHARCOAL CANISTER OUTLET GUIDE 
    1. GTY1078220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT NO. 7 FUEL TANK BREATHER TUBE 
    NOTE:
    • Remove any dirt or foreign matter on the tube connector before performing this work.
    • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (canister (charcoal canister assembly)).
    • Perform this work by hand. Do not use any tools.
    • Do not forcibly bend, twist or turn the vent line hose.
    • Protect the disconnected parts by covering them with plastic bags after disconnecting the vent line hose.
    • If the tube connector and pipe (canister (charcoal canister assembly)) are stuck, push and pull to release them.
    1. GTY1079005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 7 Fuel Tank Breather Tube *2 Pipe (Leak Detection Pump Sub-assembly)
      *a Retainer *b O-ring
      *c Tube Connector - -
      Push Pull
      1. Push the fuel tank breather tube firmly toward the leak detection pump sub-assembly.
      2. Pinch the tube connector as shown in the illustration.
      3. Pull off the fuel tank No. 7 fuel tank breather tube from the pipe (leak detection pump sub-assembly).
    2. GTY1078217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 2 CHARCOAL CANISTER ASSEMBLY 
    1. GTY1078093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE LEAK DETECTION PUMP SUB-ASSEMBLY 

    HINT: 

    Only perform this procedure when replacement of the leak detection pump sub-assembly is necessary.

    1. GTY1078080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Before removing the leak detection pump sub-assembly, clean the No. 2 charcoal canister sub-assembly by blowing air into it to ensure that the No. 2 charcoal canister sub-assembly is free of foreign matter.
        NOTE:
        • Make sure to clean the No. 2 charcoal canister sub-assembly using air only.
        • Do not use gasoline, thinners or solvents.
      2. While disengaging the 2 claws as shown in the illustration, push the leak detection pump sub-assembly upwards using a screwdriver with its tip wrapped with protective tape to remove it.
    2. GTY1078568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Check if the No. 2 charcoal canister sub-assembly contains foreign matter such as mud or water.
        1. Visually check that the inside of the No. 2 charcoal canister sub-assembly is free of foreign matter.
        2. Hold the No. 2 charcoal canister sub-assembly upside down to make sure that it is free of foreign matter.
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