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DTC P0504-2B: Brake Switch "A"/"B" Signal Cross Coupled [11/2021 - ]: Procedure

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  1. CHECK TERMINAL VOLTAGE (POWER SOURCE OF STOP LIGHT SWITCH ASSEMBLY) 
    GTY1077282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Front view of wire harness connector
    (to Stop Light Switch Assembly)
    1. Disconnect the stop light switch assembly connector.
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A37-1 (B) - Body ground Always 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  2

  2. CHECK TERMINAL VOLTAGE (POWER SOURCE OF STOP LIGHT SWITCH ASSEMBLY) 
    GTY1077284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Front view of wire harness connector
    (to Stop Light Switch Assembly)
    1. Disconnect the stop light switch assembly connector.
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A37-5 (B) - Body ground Ignition switch ON 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  6

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BODY GROUND) 
    1. Disconnect the stop light switch assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A37-3 (GND) - Body ground Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  4

  4. CHECK TERMINAL VOLTAGE (STP AND ST1- VOLTAGE) 
    GTY1074278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Brake Pedal Depressed *b Brake Pedal Released
    *c Front view of wire harness connector
    (to Hybrid Vehicle Control ECU)    		 - -
    1. Disconnect the hybrid vehicle control ECU connector.
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Brake Pedal Operation Specified Condition
      A27-5 (ST1-) - Body ground Released 7.5 to 14 V
      Depressed Below 1.5 V
      A27-6 (STP) - Body ground Released Below 1.5 V
      Depressed 7.5 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  REMOVAL [11/2021 - ] 

    Result: 

    NG 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - HYBRID VEHICLE CONTROL ECU) 
    1. Disconnect the stop light switch assembly connector.
    2. Disconnect the hybrid vehicle control ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A27-5 (ST1-) - A37-4 (L) Always Below 1 Ω
      A27-6 (STP) - A37-2 (L) Always Below 1 Ω
      A27-5 (ST1-) or A37-4 (L) - Body ground and other terminals Always 10 kΩ or higher
      A27-6 (STP) or A37-2 (L) - Body ground and other terminals Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE STOP LIGHT SWITCH ASSEMBLY. Refer to  REMOVAL [11/2021 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  6. CHECK HARNESS AND CONNECTOR (IGP NO. 1 RELAY - STOP LIGHT SWITCH ASSEMBLY) 
    1. Remove the IGP NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
    2. Disconnect the stop light switch assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 (IGP NO. 1 relay holder) - A37-5 (B) Always Below 1 Ω
      3 (IGP NO. 1 relay holder) or A37-5 (B) - Body ground and other terminals Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    CHECK ECU POWER SOURCE CIRCUIT. Refer to  ECU Power Source Circuit [11/2021 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

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