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Home >> Lexus >> 2024 >> NX 250 FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (Hybrid Battery Control System - Service Information (1 Of 2)) >> HV Battery >> Removal [11/2021 - ] >> Caution / Notice / Hint

Caution / Notice / Hint

WARNING: This page is about a different car, the 2025 Lexus NX 350h, 2024 Lexus NX 350h, 2023 Lexus NX 350h, and 2022 Lexus NX 350h. However, it is still accessible from the selected car via links, so may be relevant.

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during HV battery removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Replacement of HV battery
  1. Battery status info update
  2. Prediagnostic battery charge
  3. Battery diagnosis
HV battery status information cannot be updated Refer to UTILITY [11/2021 - ]
WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair information.
    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [11/2021 - ]

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
  • To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to INSPECTION MODE PROCEDURE [11/2021 - ]

  • If the HV battery has been struck or dropped, replace it.
  • When connecting a connector to the HV battery, confirm that the connector is securely connected through the following:

    - Push the connector until a click sound is heard.

    - Visually check and confirm that the connector is securely connected by pulling on it.

  • Make sure to insulate the high-voltage connectors and terminals of the HV battery with insulating tape after removing it.

    If the HV battery stored without insulating the connectors and terminals, electric shock or fire may result.

  • When performing repairs around the HV battery, such as using a tap, do not allow metal shavings to enter the HV battery.
  • Do not touch any high voltage wire harnesses, connectors or parts with bare hands.
  • Hold the areas shown in the illustration and lift the HV battery.
    GTY1074120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Guide Pin
  • Be careful not to deform the guide pins of the HV battery assembly during removal and installation.
  • Do not allow foreign matter, such as grease or oil, to adhere to the bolts or nuts of the HV battery.
  • Do not put your hands into the openings of the HV battery.
    GTY999548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Opening
  • When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.
  • Do not climb on top of or stand on the HV battery.
  • Do not allow any foreign matter or water to enter the HV battery.
  • If any bolts, nuts or clips are dropped into the HV battery, make sure to remove them.

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lighting System (EXT) Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more. Refer to INITIALIZATION [11/2021 - ]
Front Camera System
Adaptive High Beam System
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
E-latch System
  • Back door opener
Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. Refer to INITIALIZATION [11/2021 - ]
Power Back Door System Reset back door close position Refer to INITIALIZATION [11/2021 - ]
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


COMPONENTS (REMOVAL) 

Fig 1: HV Battery Removal Components (1 Of 3)
GTY1078066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
1 PRECAUTION - See step  1 - -
2 READ VALUE USING GTS - - - -
3 SERVICE PLUG GRIP G3834 - - -
Fig 2: HV Battery Removal Components With Torque Specifications (2 Of 3)
GTY1077716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
4 REMOVE NO. 2 INVERTER PROTECTOR G921F - - -
5 DISCONNECT ENGINE ROOM MAIN WIRE 82111 See step  5 - -
6 REMOVE CONNECTOR COVER ASSEMBLY - See step  6 - -
7 CHECK TERMINAL VOLTAGE - See step  7 - -
8 INSTALL CONNECTOR COVER ASSEMBLY - See step  8 - -
9 CONNECT ENGINE ROOM MAIN WIRE 82111 See step  9 - -
10 INSTALL NO. 2 INVERTER PROTECTOR G921F - - -
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) N*m (kgf*cm, ft.*lbf): Specified torque
Fig 3: HV Battery Removal Components (3 Of 3)
GTY1080206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
11 BATTERY COOLING BLOWER ASSEMBLY G9230 - - -
12 NO. 1 HV BATTERY COVER PANEL RH G92N4A See step  12 - -
13 FLOOR UNDER WIRE 821H1 See step  13 - -
14 DISCONNECT FLOOR WIRE 82161 See step  14 - -
15 HYBRID BATTERY HOSE ASSEMBLY G9290A - - -
16 NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY 899A0A See step  16 - -
17 DISCONNECT FLOOR WIRE 82161 See step  17 - -
18 NO. 4 HV BATTERY PROTECTOR G92PF See step  18 - -
19 DISCONNECT FLOOR WIRE 82161 See step  19 - -
20 HV BATTERY G9510 See step  20 - -
21 PERFORM RECOVERY INSPECTION - See step  21 - -
*1 BATTERY COVER LOCK STRIKER - -