Reassembly [10/2020 - 11/2021]: Procedure

INSTALL FRONT BUMPER NO. 2 REINFORCEMENT SUB-ASSEMBLY

Install the front bumper No. 2 reinforcement sub-assembly with the 6 nuts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 25 N.m (255 kgf/cm, 18 ft.lbf)

INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

Align the positions of the guide on the vehicle and front bumper reinforcement sub-assembly, and set it as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

Install the front bumper reinforcement sub-assembly with the 8 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 38 N.m (387 kgf/cm, 28 ft.lbf)

INSTALL HEADLIGHT ASSEMBLY LH
Refer to INSTALLATION [10/2020 - 10/2023]
INSTALL HEADLIGHT ASSEMBLY RH
HINT:

Use the same procedure described for the LH side.

INSTALL FRONT BUMPER SIDE RETAINER LH

Attach the clip to install the front bumper side retainer LH as shown in the illustration.

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Install in this Direction

Install the bolt.

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INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:

Use the same procedure described for the LH side.

INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH

Install the lower arm bracket brace sub-assembly LH with the 2 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)

INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH

Install the lower arm bracket brace sub-assembly RH with the 2 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*A	for Type A
*B	for Type B

Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)

INSTALL FRONT BUMPER NO. 2 ENERGY ABSORBER

Install the front bumper No. 2 energy absorber with the bolt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf)

INSTALL FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY

Check that the engine switch off.

Check that the cable is disconnected from the negative (-) battery terminal.

WARNING:

Wait at least 60 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Attach the guide and claw to install the front bumper energy absorber sub-assembly as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

Install the 2 bolts.

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Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf)

Connect the 2 connectors of the pedestrian detection chamber assembly.

NOTE:

When connecting any pedestrian detection chamber assembly connector, take care not to damage the pedestrian detection chamber assembly wire harness.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Before connecting the connector, check that the position of the housing lock is correct as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Correct	*b	Incorrect
*c	CPA	*d	Housing

While holding the CPA be sure to engage the connectors until they are locked and check that the CPA is in its original position (when locking, make sure that a click sound can be heard).

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	CPA Upper Part	*b	Housing Lock
*c	CPA	*d	Connection is Completed

NOTE:

Do not push down the upper part of the CPA shown in the illustration when connecting the airbag connector.

INSTALL LOWER RADIATOR GRILLE MOULDING

Attach the clip to install the lower radiator grille moulding as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

Install the screw.

INSTALL UPPER RADIATOR SEAL

HINT:

When installing the upper radiator seal, heat the radiator grille moulding.

Standard

Item	Temperature
Radiator Grille Moulding	20 to 30°C (68 to 86°F)

WARNING:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

Clean the radiator grille moulding surface.
1. Remove any remaining double-sided tape from the radiator grille moulding.
2. Wipe off any tape adhesive residue with cleaner.
  NOTE:
  - Installing the upper radiator seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.
  - Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Apply primer to radiator grille moulding on the installation area of the upper radiator seal using a brush or felt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Primer

NOTE:

Replace the brush or felt if it is dirty or has become hardened.
Keep any painted surface free from primer.
If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
Do not touch surfaces to which primer has been applied until the upper radiator seal has been attached.

Let the primer dry sufficiently.
NOTE:
Do not touch applied surfaces until the primer is dry.

Recommended drying time

10 minutes or more (at 23 °C (73 °F))
Remove the peeling paper of the new upper radiator seal trying not to touch the adhesional surface.

Install the upper radiator seal as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Mark-off Line	*b	5.0 mm (0.197 in.)
*c	10.0 mm (0.394 in.)	-	-

NOTE:

Press the upper radiator seal firmly to install it.

INSTALL RADIATOR GRILLE MOULDING

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

Attach the claw and clip to install the radiator grille moulding as shown in the illustration.

Install the 4 screws.

INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

Attach the guide and claw to install the radiator grille (or front panel) emblem as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

Install the 2 screws.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NUT

Install the 2 nuts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET

Attach the claw to install the front bumper extension mounting bracket.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 screws.

INSTALL RADIATOR GRILLE ASSEMBLY

Attach the guide, clip and claw to install the radiator grille assembly as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

Install the 17 screws.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REPAIR INSTRUCTION

Clean the front bumper cover surface.
1. using a heat light, heat the front bumper cover surface.
  NOTE:
  - Do not touch the heat light and heated parts.
  - Touching the heat light may result in burns.
  - Touching heated parts for a long time may result in burns.
2. wipe off any tape adhesive with cleaner.
Installation temperature.
1. When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the front bumper cover surface (installation surface of the front bumper cover) and tape to between 20 and 30°C (68 and 86°F) using a heat light.
  When the ambient temperature is higher than 35°C (95°F), cool the front bumper cover surface (installation surface of the front bumper cover) and tape to between 20 and 30°C (68 and 86°F) prior to installation.
  
  HINT:
  - The most appropriate temperature for installing the tape is 25°C (77°F).
  - When the temperature is low, the tape turns stiff and falls off easily. When the temperature is high, the tape loses elasticity.
Before installation.
1. Make sure any dirt on and around the front bumper cover surface where the tape will be installed (installation surface of the front bumper cover) is removed, and that the surface is smooth. If the surface is rough or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.
  HINT:
  
  Spray water on the shop floor to settle any dust.
Key points for handling the tape.
1. The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and level.
  NOTE:
  Do not bend the tape or leave it in a place with a high temperature.

Key points for the installation of the tape (how to use a squeegee and the installation procedure for a flat surface).

NOTE:

Position the tape with a high level of accuracy to achieve a neat finish and to avoid peeling.
The tape cannot be reused because it deforms and will not fit after removal.

To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the front bumper cover while applying the tape. Tilt the squeegee 40 to 50° (for pressing forward) or 30 to 45° (for pulling) from the front bumper cover surface and press with a force of 20 to 30 N (2 to 3 kgf. 1.45 to 6.71 lbf.) while moving the squeegee at a constant slow speed of 30 to 70 mm (1.18 to 2.76 in.) per second.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Moulding Tape	-	-
*a	Pressing	*b	Pulling
*c	Sectional View	*d	Non-padded Side
*e	Padded Side	*f	Squeegee
*g	Release Paper	*h	30 to 70 mm/sec. (1.18 to 2.76 in/sec.)
*i	10 to 20 mm (0.394 to 0.787 in.)	*j	40 to 50° (for pressing forward)
*k	30 to 45° (for pulling)	-	-

NOTE:

Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles and air bubbles.

HINT:

Either angle of the squeegee (for pressing forward or for pulling) is acceptable.
Be sure to apply the tape while removing the release paper 10 to 20 mm (0.39 to 0.79 in.) from the edge of the squeegee.

Key points for the installation of the tape (how to use a squeegee and the installation procedure for a hemming surface).

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	First
*b	Second
*c	Third
*d	Squeegee

If it is difficult to press the tape, press it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem.
HINT:

When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.

Key points for the installation of the tape (how to use a squeegee and the installation procedure for corners).
1. Remove the release paper and apply the tape carefully with your fingers.
2. Before applying the tape to each corner, heat the tape using a heat light and gradually apply it to avoid wrinkles in the tape and achieve a neat finish.
Check after installation.
1. After completing the application, check if the tape is applied neatly. If the tape is not applied neatly, apply new tape.
  NOTE:
  Do not reuse the tape.

INSTALL NO. 1 MOULDING TAPE

HINT:

When installing the No. 1 moulding tape, heat the front bumper cover.
Use the same procedure for the other side.

Standard

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

WARNING:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

Clean the front bumper cover surface.
1. Remove any remaining double-sided tape from the front bumper cover.
2. Wipe off any tape adhesive residue with cleaner.
  NOTE:
  - Installing the No. 1 moulding tape with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.
  - Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Remove the peeling paper on a new No. 1 moulding tape while making sure not to touch the adhesional surface.

Install the No. 1 moulding tape in the position shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Mark-off Line

NOTE:

Press the No. 1 moulding tape firmly to install it.

Remove the application sheet.

INSTALL RADIATOR GRILLE SEAL

HINT:

When installing the radiator grille seal, heat the radiator grille assembly.

Standard

Item	Temperature
Radiator Grille Assembly	20 to 30°C (68 to 86°F)

WARNING:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

Clean the radiator grille assembly surface.
1. Remove any remaining double-sided tape from the radiator grille assembly.
2. Wipe off any tape adhesive residue with cleaner.
  NOTE:
  - Installing the radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.
  - Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Apply primer to radiator grille assembly on the installation area of the radiator grille seal using a brush or felt.

NOTE:

Replace the brush or felt if it is dirty or has become hardened.
Keep any painted surface free from primer.
If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
Do not touch surfaces to which primer has been applied until the radiator grille seal has been attached.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Primer

Let the primer dry sufficiently.
NOTE:
Do not touch applied surfaces until the primer is dry.

Recommended drying time

10 minutes or more (at 23 °C (73 °F))
Remove the peeling paper on a new radiator grille seal while making sure not to touch the adhesional surface.

Install the radiator grille seal in the position shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Press the radiator grille seal firmly to install it.

INSTALL FRONT BUMPER NO. 1 ARM

Attach the guide to install the front bumper No. 1 arm as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

	Install in this Direction (1)
	Install in this Direction (2)

INSTALL FRONT BUMPER HOLE COVER RH

Attach the anti-drop hook.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Attach the claw to install the front bumper hole cover RH as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

INSTALL FRONT BUMPER RETAINER

HINT:

When installing the front bumper retainer, heat the front bumper cover.
Use the same procedure for the other side.

Standard

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

WARNING:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

Clean the front bumper cover surface.
1. Remove any remaining double-sided tape from the front bumper cover.
2. Wipe off any tape adhesive residue with cleaner.
  NOTE:
  - Installing the front bumper retainer with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.
  - Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Apply primer to front bumper cover on the installation area of the front bumper retainer using a brush or felt.

NOTE:

Replace the brush or felt if it is dirty or has become hardened.
Keep any painted surface free from primer.
If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
Do not touch surfaces to which primer has been applied until the front bumper retainer has been attached.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Mark-off Line
	Primer

Let the primer dry sufficiently.
NOTE:
Do not touch applied surfaces until the primer is dry.

Recommended drying time

10 minutes or more (at 23 °C (73 °F))
Remove the peeling paper on a new front bumper retainer while making sure not to touch the adhesional surface.

Install the 2 front bumper retainers in the position shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Mark-off Line

NOTE:

Press the front bumper retainer firmly to install it.

INSTALL RADIATOR GRILLE SIDE MOULDING LH

Attach the guide and clip to install the radiator grille side moulding LH as shown in the illustration.

Install in this Direction

Install the 2 screws.

INSTALL RADIATOR GRILLE SIDE MOULDING RH
HINT:

Use the same procedure described for the LH side.

INSTALL RADIATOR GRILLE BRACKET LH

Attach the guide and claw to install the radiator grille bracket LH as shown in the illustration.

Install in this Direction

Install the 3 screws.

INSTALL RADIATOR GRILLE BRACKET RH
HINT:

Use the same procedure described for the LH side.

INSTALL FRONT BUMPER REINFORCEMENT EXTENSION LH

	Screw
	Clip

Install the front bumper reinforcement extension LH with the clip.

Install the 4 screws.

INSTALL FRONT BUMPER REINFORCEMENT EXTENSION RH
HINT:

Use the same procedure described for the LH side.

INSTALL FRONT BUMPER NO. 2 SIDE RETAINER LH

HINT:

When installing the front bumper No. 2 side retainer LH, heat the front bumper cover.

Standard

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

WARNING:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

Clean the front bumper cover surface.
1. Remove any remaining double-sided tape from the front bumper cover.
2. Wipe off any tape adhesive residue with cleaner.
  NOTE:
  - Installing the front bumper No. 2 side retainer LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.
  - Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Apply primer to front bumper cover on the installation area of the front bumper No. 2 side retainer LH using a brush or felt.

NOTE:

Replace the brush or felt if it is dirty or has become hardened.
Keep any painted surface free from primer.
If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
Do not touch surfaces to which primer has been applied until the front bumper No. 2 side retainer LH has been attached.

*a	Mark-off Line
	Primer

Let the primer dry sufficiently.
NOTE:
Do not touch applied surfaces until the primer is dry.

Recommended drying time

10 minutes or more (at 23 °C (73 °F))
Remove the peeling paper on a new front bumper No. 2 side retainer LH while making sure not to touch the adhesional surface.

Install the front bumper No. 2 side retainer LH in the position shown in the illustration.

*a	Mark-off Line

NOTE:

Press the front bumper No. 2 side retainer LH firmly to install it.

INSTALL FRONT BUMPER NO. 2 SIDE RETAINER RH
HINT:

Use the same procedure described for the LH side.

INSTALL UPPER RADIATOR GRILLE

Attach the guide to install the upper radiator grille.

Screw

Clip

Install the 4 clips.
Install the 6 screws.

INSTALL RADIATOR GRILLE PROTECTOR

HINT:

When installing the radiator grille protector, heat the front bumper cover.

Standard

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

WARNING:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

Clean the front bumper cover surface.
1. Remove the double-sided tape from the front bumper cover.
2. Wipe off any tape adhesive residue with cleaner.
  NOTE:
  - Installing the front bumper cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.
  - Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Apply primer to front bumper cover on the installation area of the radiator grille protector using a brush or felt.
NOTE:
- Replace the brush or felt if it is dirty or has become hardened.
- Keep any painted surface free from primer.
- If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
- Do not touch surfaces to which primer has been applied until the radiator grille protector has been attached.
Let the primer dry sufficiently.
NOTE:
Do not touch applied surfaces until the primer is dry.

Recommended drying time

10 minutes or more (at 23 °C (73 °F))

Remove the peeling paper on the center of a new radiator grill protector while making sure not to touch the adhesional surface and attach the clip and install the radiator grill protector.

Double-sided Tape

NOTE:

Press the radiator grille protector firmly to install it.

Attach the clip.

HINT:

Use the same procedure for the other side.

Remove the peeling paper on the edge of the radiator grill protector while making sure not to touch the adhesional surface and attach the guide and install the radiator grill protector.

Double-sided Tape

NOTE:

Press the radiator grille protector firmly to install it.

HINT:

Use the same procedure for the other side.

INSTALL FRONT ULTRASONIC SENSOR CLIP (w/ Parking Support Brake System)
Refer to PROCEDURE - Step 2
INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System)
Refer to PROCEDURE - Step 3
INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System)
Refer to PROCEDURE - Step 4
INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System)
Refer to PROCEDURE - Step 5

INSTALL NO. 4 ENGINE ROOM WIRE

Attach the clamp to install the No. 4 engine room wire.

w/ Parking Support Brake System

w/ Parking Support Brake System:
1. Connect the 4 connectors.
  NOTE:
  Do not apply excessive loads to the retainer. Otherwise, it may peel off.

INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)
Refer to PROCEDURE - Step 1
INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY
Refer to PROCEDURE - Step 1

INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)

Attach the clamp to install the headlight cleaner hose.

INSTALL NO. 2 WASHER BRACKET (w/ Headlight Cleaner System)
Refer to PROCEDURE - Step 1
INSTALL WASHER BRACKET (w/ Headlight Cleaner System)
HINT:

Use the same procedure described for the No. 2 washer bracket.
INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)
Refer to PROCEDURE - Step 3
INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)
HINT:

Use the same procedure described for the LH side.
INSTALL HEADLIGHT WASHER COVER LH (w/ Headlight Cleaner System)
Refer to PROCEDURE - Step 1
INSTALL HEADLIGHT WASHER COVER RH (w/ Headlight Cleaner System)
HINT:

Use the same procedure described for the LH side.