DTC C1380-7E: Stop Lamp Relay Actuator Stuck On [12/2023 - ]: Procedure

1. With the brake pedal released, check the illumination status of the stop lights.

   Result

   Result	Proceed to
   The stop lights are illuminated.	A
   The stop lights are not illuminated.	B

Result: 

B 

See step  5

Result: 

A 

See step  2

Procedure1

1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

   OK

   The connector is securely connected.

   Pre-procedure1

2. Disconnect the A25 skid control ECU (brake actuator assembly) connector.

   Procedure2

3. Check both the connector case and the terminals for deformation and corrosion.

   OK

   No deformation or corrosion.

   Procedure3

4. Measure the voltage according to the value(s) in the table below.

   Standard Voltage

   Tester Connection	Condition	Specified Condition
   A25-11 (STP) - Body ground	Stop light switch assembly off (Brake pedal released)	Below 1.5 V

   Result

   Proceed to
   OK
   NG

   Post-procedure1

5. None

Result: 

OK 

REPLACE BRAKE ACTUATOR ASSEMBLY. Refer to  REMOVAL [12/2023 - ] 

Result: 

NG 

See step  3

Procedure1

1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

   OK

   The connector is securely connected.

   Pre-procedure1

2. Disconnect the A44 stop light switch assembly connector.

   Procedure2

3. Check both the connector case and the terminals for deformation and corrosion.

   OK

   No deformation or corrosion.

   Procedure3

4. Measure the voltage according to the value(s) in the table below.

   Standard Voltage

   Tester Connection	Condition	Specified Condition
   A25-11 (STP) - Body ground	Always	Below 1.5 V

   Result

   Proceed to
   OK
   NG

   Post-procedure1

5. None

Result: 

OK 

REPLACE STOP LIGHT SWITCH ASSEMBLY. Refer to  REMOVAL [12/2023 - ] 

Result: 

NG 

See step  4

1. Check that there is no short to +B in the STP circuit (wire harnesses, connectors, stop lights and ECUs).

   OK

   No short to +B.

   Result

   Proceed to
   OK
   NG

Result: 

OK 

USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2023 - ] 

Result: 

NG 

REPAIR OR REPLACE MALFUNCTIONING PART 

Procedure1

1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

   OK

   The connector is securely connected.

   Pre-procedure1

2. Disconnect the A25 skid control ECU (brake actuator assembly) connector.

   Procedure2

3. Check both the connector case and the terminals for deformation and corrosion.

   OK

   No deformation or corrosion.

   Procedure3

4. Measure the voltage according to the value(s) in the table below.

   Standard Voltage

   Tester Connection	Condition	Specified Condition
   A25-37 (STP2) - Body ground	Stop light switch assembly on (Brake pedal depressed)	11 to 14 V

   Result

   Proceed to
   OK
   NG

   Post-procedure1

5. None

Result: 

OK 

REPLACE BRAKE ACTUATOR ASSEMBLY. Refer to  REMOVAL [12/2023 - ] 

Result: 

NG 

See step  6

1. Make sure that there is no looseness at the locking part and the connecting part of the connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Component with harness connected (Stop Light Switch Assembly)

   OK

   The connector is securely connected.

2. Measure the voltage according to the value(s) in the table below.

   Standard Voltage

   Tester Connection	Condition	Specified Condition
   A44-3 (L) - Body ground	Stop light switch assembly on (Brake pedal depressed)	11 to 14 V

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

NG 

See step  7

1. Check that there is no short to ground in the STP2 circuit (wire harnesses, connectors and ECUs)

   OK

   There is no short to ground.

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE STOP LIGHT SWITCH ASSEMBLY. Refer to  REMOVAL [12/2023 - ] 

Result: 

NG 

REPAIR OR REPLACE MALFUNCTIONING PART