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Home >> Lexus >> 2024 >> GX 550 Overtrail >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) - Service Information (2 Of 2) >> Rear Door >> Reassembly [12/2023 - ] >> Procedure

Reassembly [12/2023 - ]: Procedure

  1. PRECAUTION 
    Refer to PROCEDURE - Step 1
  2. INSTALL REAR DOOR LOWER OUTSIDE STRIPE LH 

    Refer to PROCEDURE - Step 2

  3. INSTALL NO. 4 BLACK OUT TAPE LH 

    Refer to PROCEDURE - Step 3

  4. INSTALL REAR DOOR OUTSIDE STRIPE LH 

    Refer to PROCEDURE - Step 4

  5. INSTALL NO. 2 BLACK OUT TAPE LH 

    Refer to PROCEDURE - Step 5

  6. INSTALL SCREW GROMMET 
  7. INSTALL REAR DOOR DUST PROOF SEAL 
  8. INSTALL HOLE PLUG 
  9. INSTALL REAR DOOR PANEL CUSHION 
  10. INSTALL REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  11. INSTALL OUTSIDE NO. 2 MOULDING RETAINER 
  12. INSTALL REAR DOOR MOULDING OUTSIDE LH 

    Refer to INSTALLATION [12/2023 - ]

  13. INSTALL REAR DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE) 
    Refer to PROCEDURE - Step 2
  14. INSTALL REAR DOOR BELT MOULDING LH 
  15. INSTALL REAR DOOR NO. 3 WEATHERSTRIP LH (w/ Weatherstrip) 
    NOTE:

    When installing the rear door No. 3 weatherstrip LH, heat the vehicle body and rear door No. 3 weatherstrip LH using a heat light.

    Standard Value

    Part Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door No. 3 Weatherstrip LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the rear door No. 3 weatherstrip LH excessively.

    1. GTY1214849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape - -
      1. Clean the surface of the vehicle body.

        1. Using a heat light, heat the vehicle body surface.

        2. Remove any remaining double-sided tape from the vehicle body.

        3. Wipe off any tape adhesive residue with cleaner.

        NOTE:
        • Installing the rear door weatherstrip LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the vehicle body and a new rear door No. 3 weatherstrip LH.
      3. Attach the clip and double-sided tape to install the rear door No. 3 weatherstrip LH.

        HINT: 

        Apply pressure so that it does not lift up from the vehicle body.

  16. INSTALL REAR DOOR NO. 2 WEATHERSTRIP LH 
    NOTE:

    When installing the rear door No. 2 weatherstrip LH, heat the vehicle body and rear door No. 2 weatherstrip LH using a heat light.

    Standard Value

    Part Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door No. 2 Weatherstrip LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the rear door No. 2 weatherstrip LH excessively.

    1. GTY1215795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape - -
      1. Clean the surface of the vehicle body.

        1. Using a heat light, heat the vehicle body surface.

        2. Remove any remaining double-sided tape from the vehicle body.

        3. Wipe off any tape adhesive residue with cleaner.

        NOTE:
        • Installing the rear door weatherstrip LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the vehicle body and a new rear door No. 2 weatherstrip LH.
      3. Attach the clip and double-sided tape to install the rear door No. 2 weatherstrip LH.

        HINT: 

        Apply pressure so that it does not lift up from the vehicle body.

  17. INSTALL REAR DOOR WEATHERSTRIP LH 
    NOTE:

    When installing the rear door weatherstrip LH, heat the vehicle body and rear door weatherstrip LH using a heat light.

    Standard Value

    Part Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Weatherstrip LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the rear door weatherstrip LH excessively.

    1. GTY1212335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape - -
      1. Clean the surface of the vehicle body.

        1. Using a heat light, heat the vehicle body surface.

        2. Remove any remaining double-sided tape from the vehicle body.

        3. Wipe off any tape adhesive residue with cleaner.

        NOTE:
        • Installing the rear door weatherstrip LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the vehicle body and a new rear door weatherstrip LH.
      3. Attach the clip and double-sided tape to install the rear door weatherstrip LH.

        HINT: 

        Apply pressure so that it does not lift up from the vehicle body.

  18. INSTALL REAR DOOR CHECK ASSEMBLY LH 
    1. GTY1215527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A When reusing the bolt - -
      Clean the thread Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
      1. Clean the bolt hole in the vehicle body.
      2. When reusing the bolt:
        1. Clean the threads of the bolt.
        2. Apply adhesive to the threads of the bolt.

          Adhesive

          Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

      3. Install the rear door check assembly with the 2 nuts and bolt.

        Bolt 

        Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

        Nut 

        Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  19. INSTALL REAR DOOR WIRE RH 
  20. INSTALL REAR DOOR LOCK CONTROL KNOB BEZEL LH 
  21. INSTALL REAR DOOR LOCK CONTROL KNOB HOLDER 
  22. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH 
  23. INSTALL REAR SPEAKER ASSEMBLY (for 10 Speakers) 
    Refer to PROCEDURE - Step 1
  24. INSTALL REAR DOOR SPEAKER COVER (for 21 Speakers) 
  25. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. GTY1211019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Entry and Start System - -
      Install in this Direction MP grease
      1. Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly LH.
      2. Attach the guide and claw as shown in the illustration.
      3. Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly LH with the "TORX" screw.

        Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

      4. w/ Entry and Start System:

        Attach the clamp.

  26. INSTALL REAR DOOR OUTSIDE NO. 2 HANDLE PAD LH 
  27. INSTALL REAR DOOR OUTSIDE NO. 1 HANDLE PAD LH 
  28. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH 
    1. GTY1216105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Attach the claw to install the rear door outside handle cover LH.
      2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover LH with the "TORX" screw.

        Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

  29. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH 
  30. INSTALL CURTAIN HOOK LH (w/ Sunshade) 
  31. INSTALL DOOR LOCK WIRING HARNESS SEAL 
    Refer to PROCEDURE - Step 4
  32. INSTALL REAR DOOR LOCK ASSEMBLY LH 
    Refer to PROCEDURE - Step 5
  33. INSTALL REAR DOOR LOCK CHILD PROTECTION COVER LH 
  34. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY 
    1. Fig 1: Rear Door Window Regulator Assembly Bolts Tightening Sequence
      GTY1217347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      MP grease - -
      1. Apply MP grease to the sliding parts on the rear door window regulator assembly.
      2. Install the rear door window regulator assembly with the 4 bolts in the order shown in the illustration.

        Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      3. Connect the connector.
  35. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH 
    1. GTY1211194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Move in this Direction - -
      1. Connect the connector.
      2. Connect the cable to the negative (-) battery terminal and turn the ignition switch to ON.

        Refer to INSTALLATION [12/2023 - ]

      3. Move the rear door window regulator assembly to the bottom position.
    2. GTY1218958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
      1. Turn the ignition switch off and disconnect the cable from the negative (-) battery terminal.

        Refer to REMOVAL [12/2023 - ]

      2. Disconnect the connector.
      3. Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
        NOTE:

        Do not damage the rear door glass sub-assembly.

      4. Install the rear door glass sub-assembly LH to the rear door window regulator assembly.
  36. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP LH 
  37. INSTALL REAR DOOR QUARTER WINDOW GLASS LH 
  38. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING LH 
  39. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH 
    1. GTY1218423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction Install in this Direction
      1. Peel back the rear door weatherstrip LH until the screw hole can be seen.
      2. Install the rear door window division bar sub-assembly LH with the screw.
      3. Install the 2 bolts.

        Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      4. Return the rear door weatherstrip LH.
  40. INSTALL REAR DOOR GLASS RUN LH 
  41. INSTALL REAR DOOR FRAME GARNISH LH 
  42. INSTALL REAR DOOR SERVICE HOLE COVER LH 
    1. GTY1213927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Reference Point - -
      Butyl Tape - -
      1. Apply new butyl tape to the rear door panel.
      2. Install the rear door service hole cover according to the reference points on the rear door panel.
        NOTE:

        Securely install the rear door service hole cover preventing wrinkles and air bubbles.

      3. Attach the clamp.
      4. Connect the 2 connectors.
  43. INSTALL REAR DOOR REAR BELT SEAL LH 
  44. INSTALL REAR DOOR NO. 1 VENT SEAL LH 
  45. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH 
  46. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH 
  47. INSTALL COURTESY LIGHT ASSEMBLY 
  48. INSTALL REAR DOOR ARMREST COVER LH 
  49. INSTALL REAR DOOR UPPER TRIM COVER LH 
  50. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to INSTALLATION [12/2023 - ]

  51. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL 

    HINT: 

    When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [12/2023 - ]

  52. INITIALIZE POWER WINDOW CONTROL SYSTEM 

    Refer to REGISTRATION [12/2023 - ]

  53. INSPECT POWER WINDOW OPERATION 

    Refer to OPERATION CHECK [12/2023 - ]

  54. INSPECT POWER DOOR LOCK OPERATION 

    Refer to OPERATION CHECK [12/2023 - ]

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