Caution / Notice / Hint

HINT:

COMPONENTS (REASSEMBLY)

Fig 1: Front Door Reassembly Components [10/2024 - ] (1 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Procedure		Part Name Code
1	FRONT FENDER SEAL	53883B	-	-	-
2	FRONT FENDER LINER	53876A	-	-	-
3	FRONT WHEEL OPENING EXTENSION PAD	53852B	-	-	-
4	FRONT FENDER TO DOOR HINGE UPPER SEAL	53862C	-	-	-
5	FRONT FENDER MOULDING SUB-ASSEMBLY	75602A	-	-	-
6	FRONT TIRE	-	-	-	-

Fig 2: Front Door Reassembly Components With Torque Specifications [10/2024 - ] (2 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
7	REPAIR INSTRUCTION	-	See step 7	-	-
8	FRONT DOOR PANEL PROTECTOR	67856B	-	-	-
9	FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY	-	-	-	-
10	FRONT DOOR NO. 3 STRIPE	75986B	-	-	-
11	FRONT DOOR NO. 4 STRIPE	75966B	See step 11	-	-
12	FRONT DOOR WINDOW FRAME UPPER MOULDING	75754A	See step 12	-	-
13	FRONT DOOR WINDOW FRAME REAR MOULDING	75756C	See step 13	-	-
14	FRONT DOOR BELT MOULDING ASSEMBLY	75720	-	-	-
15	FRONT DOOR DUST PROOF SEAL	67837B	-	-	-
16	FRONT DOOR PANEL HOLE PLUG	67001B	-	-	-
17	FRONT DOOR PANEL CUSHION	-	-	-	-
18	FRONT DOOR WEATHERSTRIP	67862	-	-	-

*1	HOLE PLUG	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 3: Front Door Reassembly Components With Torque Specifications [10/2024 - ] (3 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
19	FRONT DOOR CHECK ASSEMBLY	68620	See step 19	-	-
20	FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	69202A	See step 20	-	-
21	FRONT DOOR OUTSIDE HANDLE PAD	69242C	-	-	-
22	DOOR LOCK WIRING HARNESS SEAL	69318C	See step 22	-	-
23	FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH COVER	-	See step 23	-	-
24	FRONT DOOR LOCK CYLINDER ASSEMBLY	-	-	-	-
25	HOLE PLUG	-	-	-	-
26	FRONT DOOR OUTSIDE HANDLE ASSEMBLY	69220	See step 26	-	-
27	FRONT DOOR OUTSIDE HANDLE COVER	69217F	-	-	-
28	FRONT DOOR LOCK OPEN ROD	69312	-	-	-

*A	w/ Lock Cylinder	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	MP grease		Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
*	Precoated part	-	-

Fig 4: Front Door Reassembly Components With Torque Specifications [10/2024 - ] (4 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
29	NO. 2 SEPARATION DOOR STIFFENER CUSHION	67928B	-	-	-
30	FRONT DOOR FIX WINDOW WEATHERSTRIP	68216	-	-	-
31	FRONT DOOR FIX WINDOW GLASS	68126	-	-	-
32	FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY	67402F	See step 32	-	-
33	HOLE PLUG	-	-	-	-
34	FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY	67404F	-	-	-
35	FRONT DOOR WINDOW REGULATOR ASSEMBLY	-	See step 35	-	-
36	FRONT DOOR GLASS SUB-ASSEMBLY	68102	See step 36	-	-
37	HOLE PLUG	-	-	-	-
38	FRONT DOOR GLASS RUN	68151D	-	-	-
39	DOOR FRAME UPPER GARNISH	67664	-	-	-
40	SIDE AIRBAG PRESSURE SENSOR	8983AA	See step 40	-	-
41	FRONT DOOR SERVICE HOLE COVER	67832	-	-	-
42	FRONT DOOR WEATHERSTRIP CLIP	67869J	See step 42	-	-
43	FRONT DOOR LOCK CONTROL BELLCRANK SUB-ASSEMBLY	69701F	-	-	-
44	FRONT DOOR ARMREST SET BRACKET	67646	-	-	-
45	FRONT DOOR VENT SEAL	67838A	-	-	-
46	FRONT DOOR REAR BELT SEAL	68195B	-	-	-
47	FRONT DOOR INNER GLASS WEATHERSTRIP	68172A	-	-	-

N.m (kgf/cm, ft.lbf): Specified torque

MP grease

Fig 5: Front Door Reassembly Components With Torque Specifications [10/2024 - ] (5 Of 6)

Callout - Procedure		Part Name Code
48	FRONT NO. 1 SPEAKER ASSEMBLY	86160	See step 48	-	-
49	OUTER MIRROR CONTROL ECU ASSEMBLY	89430A	-	-	-
50	OUTER REAR VIEW MIRROR ASSEMBLY	87940	-	-	-
51	OUTER MIRROR INSTALL HOLE COVER	87964	-	-	-
52	FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY	81080E	-	-	-
53	FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY	69206B	-	-	-
54	FRONT DOOR TRIM BOARD SUB-ASSEMBLY	67602	-	-	-
55	COURTESY LIGHT ASSEMBLY	81230	-	-	-
56	POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-	-	-	-
57	MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-	-	-	-
58	DOOR ARMREST COVER	74222	-	-	-

*A	for Driver Side	*B	for Front Passenger Side
*1	PULL HANDLE	*2	FRONT DOOR WIRE NO. 2
	N.m (kgf/cm, ft.lbf): Specified torque	-	-

Fig 6: Front Door Reassembly Components [10/2024 - ] (6 Of 6)

Procedure		Part Name Code
59	CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
60	BATTERY SERVICE COVER PLATE	58491E	-	-	-
61	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-	See step 61
62	INITIALIZE POWER WINDOW CONTROL SYSTEM	-	-	-	See step 62
63	INSPECT POWER WINDOW OPERATION	-	-	-	See step 63
64	INSPECT SRS WARNING LIGHT	-	-	-	See step 64
65	PERFORM CALIBRATION	-	-	-	See step 65
66	CHECK DOOR LOCK OPERATION	-	-	-	See step 66

except Gasoline Model