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Home >> Lexus >> 2023 >> RX 500h >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Door / Hatch - Service Information (1 Of 3) >> Front Door >> Reassembly [10/2022 - 10/2024] >> Procedure

Reassembly [10/2022 - 10/2024]: Procedure

  1. INSTALL DOOR NO. 1 HINGE COVER 
  2. INSTALL FRONT FENDER SEAL 
  3. INSTALL FRONT FENDER LINER 
  4. INSTALL FRONT WHEEL OPENING EXTENSION PAD 
  5. INSTALL FRONT FENDER TO DOOR HINGE UPPER SEAL 
  6. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY 
  7. INSTALL FRONT TIRE 

    Refer to PROCEDURE - Step 3

  8. REPAIR INSTRUCTION 
    Refer to PROCEDURE - Step 1
  9. INSTALL FRONT DOOR PANEL PROTECTOR 
  10. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  11. INSTALL FRONT DOOR NO. 3 STRIPE 
    Refer to PROCEDURE - Step 2
  12. INSTALL FRONT DOOR NO. 4 STRIPE 
    Refer to PROCEDURE - Step 3
  13. INSTALL FRONT DOOR WINDOW FRAME UPPER MOULDING 
    Refer to PROCEDURE - Step 1
  14. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING 
    Refer to PROCEDURE - Step 2
  15. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY 
  16. INSTALL FRONT DOOR DUST PROOF SEAL 
  17. INSTALL FRONT DOOR PANEL HOLE PLUG 
  18. INSTALL FRONT DOOR PANEL CUSHION 
  19. INSTALL FRONT DOOR WEATHERSTRIP 
  20. INSTALL FRONT DOOR CHECK ASSEMBLY 
    1. GTY1124855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A When reusing the bolt - -
      Cleaning Area Adhesive
      1. Clean the bolt holes in the vehicle body.
      2. When reusing the bolt:

        1. Clean the threads of the bolt.

        2. Apply adhesive to the threads of the bolt.

        Adhesive

        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      3. Install the front door check assembly with the 2 nuts and bolt.

        Bolt 

        Torque: 27 N.m (275 kgf/cm, 20 ft.lbf) 

        Nut 

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  21. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. GTY1128522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      MP grease - -
      1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.
      2. Engage the guide and claw to install the front door outside handle frame sub-assembly as shown in the illustration.
  22. INSTALL FRONT DOOR OUTSIDE HANDLE PAD 
  23. INSTALL DOOR LOCK WIRING HARNESS SEAL 
    Refer to PROCEDURE - Step 3
  24. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH COVER 
    Refer to PROCEDURE - Step 4
  25. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (w/ Lock Cylinder) 

    Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  26. INSTALL HOLE PLUG 
  27. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY 
    1. GTY1127811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 snap *2 rod
      Insert in this Direction - -
      1. Insert the front door outside handle assembly as shown in the illustration.
      2. Using a T30 "TORX" socket wrench, install the front door outside handle assembly with the 2 screws.

        Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

      3. Engage the snap as shown in the illustration to connect the rod.
      4. Engage the clamp.
      5. Connect the connector.
  28. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (w/ Lock Cylinder) 
  29. INSTALL FRONT DOOR LOCK OPEN ROD 
  30. INSTALL NO. 2 SEPARATION DOOR STIFFENER CUSHION 

    Torque: 6.1 N.m (62 kgf/cm, 54 in.lbf) 

  31. INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP 
  32. INSTALL FRONT DOOR FIX WINDOW GLASS 
  33. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY 
    1. GTY1124367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Lift up the front door weatherstrip as shown in the illustration.
      2. Install the front door front lower frame sub-assembly with the screw and 3 bolts.

        Bolt 

        Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

      3. Install the front door weatherstrip to the original position.
  34. INSTALL HOLE PLUG 
  35. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 

    Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

  36. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY 
    1. GTY1125284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      MP grease - -
      1. Apply MP grease to the sliding parts of the front door window regulator assembly.
      2. Install the front door window regulator assembly with the 6 nuts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      3. Connect the connector.
  37. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY 
    1. GTY1123452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      1. for Driver Side:

        1. Connect the multiplex network master switch assembly.

      2. for Front Passenger Side:

        1. Connect the power window regulator switch assembly.

      3. Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.
      4. Move the front door window regulator assembly so that the door glass bolt holes can be seen and turn the ignition switch off.
    2. GTY1123454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      Install in this Direction (1) Install in this Direction (2)
      1. Disconnect the cable from the negative (-) auxiliary battery terminal.
      2. for Driver Side:

        1. Disconnect the multiplex network master switch assembly.

      3. for Front Passenger Side:

        1. Disconnect the power window regulator switch assembly.

      4. Insert the front door glass sub-assembly into the front door panel as shown in the illustration.
      5. Install the front door glass sub-assembly with the 2 bolts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  38. INSTALL HOLE PLUG 
  39. INSTALL FRONT DOOR GLASS RUN 
  40. INSTALL DOOR FRAME UPPER GARNISH 
  41. INSTALL SIDE AIRBAG PRESSURE SENSOR 
    Refer to PROCEDURE - Step 1
  42. INSTALL FRONT DOOR SERVICE HOLE COVER 
  43. INSTALL FRONT DOOR WEATHERSTRIP CLIP 
    1. GTY1127764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Insert the 3 front door weatherstrip clips and turn them 45 degrees as shown in the illustration to install them.
  44. INSTALL FRONT DOOR LOCK CONTROL BELLCRANK SUB-ASSEMBLY 
  45. INSTALL FRONT DOOR ARMREST SET BRACKET 
  46. INSTALL FRONT DOOR VENT SEAL 
  47. INSTALL FRONT DOOR REAR BELT SEAL 
  48. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP 
  49. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY 
    Refer to PROCEDURE - Step 1
  50. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY 
  51. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  52. INSTALL OUTER MIRROR INSTALL HOLE COVER 
  53. INSTALL FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY 
  54. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY 
  55. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY 
  56. INSTALL COURTESY LIGHT ASSEMBLY 
  57. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side) 
  58. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side) 
  59. INSTALL DOOR ARMREST COVER 
  60. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    for T24A-FTS Gasoline Model:

    Refer to PROCEDURE - Step 5

    for T24A-FTS 1Motor-HEV Model:

    Refer to PROCEDURE - Step 5

    for A25A-FXS:

    Refer to PROCEDURE - Step 5 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 5 [08/2023 - ]

  61. INSTALL BATTERY SERVICE COVER PLATE (except Gasoline Model) 
  62. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    Refer to WORK PROCEDURE [10/2022 - 08/2023] , or refer to WORK PROCEDURE [08/2023 - ]

    HINT: 

    When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [10/2022 - 08/2023] , or refer to AUTOMATIC LEARNING CHART [08/2023 - ]

  63. INITIALIZE POWER WINDOW CONTROL SYSTEM 

    Refer to REGISTRATION [10/2022 - ]

  64. INSPECT POWER WINDOW OPERATION 

    Refer to OPERATION CHECK [10/2022 - ]

  65. INSPECT SRS WARNING LIGHT 

    Refer to OPERATION CHECK [10/2022 - ]

  66. PERFORM CALIBRATION 
    1. w/ Parking Support Brake System:

      Refer to CALIBRATION [10/2022 - ]

    2. w/ Advanced Park:

      Refer to CALIBRATION [10/2022 - ]

  67. CHECK DOOR LOCK OPERATION 

    Refer to OPERATION CHECK [10/2022 - ]

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