DTC B1500-13: Fuel Sender Circuit Open [08/2023 - 10/2024]: Procedure
- CONFIRM MODEL
- Choose the model to be inspected.
Result
Result Proceed to for 1Motor-HEV, HEV Model A for PHEV B for Gasoline Model C
Result:
B
See step 6
Result:
C
See step 10
Result:
A
See step 2
- Choose the model to be inspected.
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed.
HINT:
Depending on the vehicle, the fuel level standard value varies more or less.HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 58.50 or more Segments illuminate 8/8 51.07 to 58.50 Segments illuminate 7/8 43.64 to 51.07 Segments illuminate 6/8 36.21 to 43.64 Segments illuminate 5/8 28.79 to 36.21 Segments illuminate 4/8 21.36 to 28.79 Segments illuminate 3/8 13.93 to 21.36 Segments illuminate 2/8 6.50 to 13.93 Segments illuminate 1/8 below 6.50 Segments illuminate 0/8
Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2022 - 10/2024]
Result:
B
See step 3
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
for A25A-FXS (HEV Model): Refer to INSPECTION [10/2022 - ]
for T24A-FTS (for 1Motor-HEV Model): Refer to INSPECTION [10/2022 - ]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY
for A25A-FXS (HEV Model): Refer to REMOVAL [10/2022 - ]
for T24A-FTS (for 1Motor-HEV Model): Refer to REMOVAL [10/2022 - ]
Result:
OK
See step 4
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition Result Z3-1 (FV) - A-3 Always Below 1 Ω Ω Z3-2 (FE) - A-2 Always Below 1 Ω Ω Z3-3 (FR) - A-1 Always Below 1 Ω Ω Z3-1 (FV) - Z3-2 (FE)
or
A-3 - A-2Always 10 kΩ or higher kΩ Z3-1 (FV) - Z3-3 (FR)
or
A-3 - A-1Always 10 kΩ or higher kΩ Z3-2 (FE) - Z3-3 (FR)
or
A-2 - A-1Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
for A25A-FXS (HEV Model): Refer to REMOVAL [10/2022 - ]
for T24A-FTS (for 1Motor-HEV Model): Refer to REMOVAL [10/2022 - ]
Result:
OK
See step 5
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the C19 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result Z3-3 (FR) - C19-7 (FR) Always Below 1 Ω Ω Z3-2 (FE) - C19-25 (FE&B) Always Below 1 Ω Ω Z3-1 (FV) - C19-23 (FV) Always Below 1 Ω Ω Z3-3 (FR) or C19-7 (FR) - Body ground Always 10 kΩ or higher kΩ Z3-1 (FV) or C19-23 (FV) - Body ground Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2022 - 10/2024]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed.
HINT:
Depending on the vehicle, the fuel level standard value varies more or less.HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 46.00 or more Segments illuminate 8/8 40.30 to 46.00 Segments illuminate 7/8 34.50 to 40.30 Segments illuminate 6/8 28.70 to 34.50 Segments illuminate 5/8 22.90 to 28.70 Segments illuminate 4/8 17.10 to 22.90 Segments illuminate 3/8 11.30 to 17.10 Segments illuminate 2/8 5.50 to 11.30 Segments illuminate 1/8 below 5.50 Segments illuminate 0/8
Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2022 - 10/2024]
Result:
B
See step 7
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
Refer to INSPECTION [08/2023 - ]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [08/2023 - ]
Result:
OK
See step 8
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition Result H139-1 (FV) - B-3 Always Below 1 Ω Ω H139-2 (FE) - B-2 Always Below 1 Ω Ω H139-3 (FR) - B-1 Always Below 1 Ω Ω H139-1 (FV) - H139-2 (FE)
or
B-3 - B-2Always 10 kΩ or higher kΩ H139-1 (FV) - H139-3 (FR)
or
B-3 - B-1Always 10 kΩ or higher kΩ H139-2 (FE) - H139-3 (FR)
or
B-2 - B-1Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [08/2023 - ]
Result:
OK
See step 9
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the C19 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result H139-3 (FR) - C19-7 (FR) Always Below 1 Ω Ω H139-2 (FE) - C19-25 (FE&B) Always Below 1 Ω Ω H139-1 (FV) - C19-23 (FV) Always Below 1 Ω Ω H139-1 (FV) or C19-23 (FV) - Body ground Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2022 - 10/2024]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed.
HINT:
Depending on the vehicle, the fuel level standard value varies more or less.HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 60.75 or more Segments illuminate 8/8 53.04 to 60.75 Segments illuminate 7/8 45.32 to 53.04 Segments illuminate 6/8 37.61 to 45.32 Segments illuminate 5/8 29.89 to 37.61 Segments illuminate 4/8 22.18 to 29.89 Segments illuminate 3/8 14.46 to 22.18 Segments illuminate 2/8 6.75 to 14.46 Segments illuminate 1/8 below 6.75 Segments illuminate 0/8
Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2022 - 10/2024]
Result:
B
See step 11
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
Refer to INSPECTION [10/2022 - ]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [10/2022 - ]
Result:
OK
See step 12
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition Result H188-1 (FV) - C-3 Always Below 1 Ω Ω H188-2 (FE) - C-2 Always Below 1 Ω Ω H188-3 (FR) - C-1 Always Below 1 Ω Ω H188-1 (FV) - H188-2 (FE)
or
C-3 - C-2Always 10 kΩ or higher kΩ H188-1 (FV) - H188-3 (FR)
or
C-3 - C-1Always 10 kΩ or higher kΩ H188-2 (FE) - H188-3 (FR)
or
C-2 - C-1Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [10/2022 - ]
Result:
OK
See step 13
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the C19 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result H188-3 (FR) - C19-7 (FR) Always Below 1 Ω Ω H188-2 (FE) - C19-25 (FE&B) Always Below 1 Ω Ω H188-1 (FV) - C19-23 (FV) Always Below 1 Ω Ω H188-1 (FV) or C19-23 (FV) - Body ground Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2022 - 10/2024]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR