DTC B1500-13: Fuel Sender Circuit Open; DTC B1501-13: Sub Fuel Sender Circuit Open [11/2021 - ]: Procedure
- CONFIRM MODEL
Result:
B
See step 6
Result:
A
See step 2
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed. HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 47.6 or more Segments illuminate 8/8 41.6 to 47.6 Segments illuminate 7/8 35.6 to 41.6 Segments illuminate 6/8 29.6 to 35.6 Segments illuminate 5/8 24.2 to 29.6 Segments illuminate 4/8 18.8 to 24.2 Segments illuminate 3/8 13.3 to 18.8 Segments illuminate 2/8 7.9 to 13.3 Segments illuminate 1/8 below 7.9 Segments illuminate 0/8
Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
B
See step 3
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
Refer to INSPECTION [11/2021 - ]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 4
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition G118-1 (FV) - A-3 Always Below 1 Ω G118-2 (FE) - A-2 Always Below 1 Ω G118-3 (FR) - A-1 Always Below 1 Ω G118-1 (FV) - G118-2 (FE)
or
A-3 - A-2Always 10 kΩ or higher G118-1 (FV) - G118-3 (FR)
or
A-3 - A-1Always 10 kΩ or higher G118-2 (FE) - G118-3 (FR)
or
A-2 - A-1Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 5
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the D22 combination meter assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition G118-3 (FR) - D22-7 (FR) Always Below 1 Ω G118-2 (FE) - D22-25 (FE&B) Always Below 1 Ω G118-1 (FV) - D22-23 (FV) Always Below 1 Ω G118-3 (FR) or D22-7 (FR) - Body ground Always 10 kΩ or higher G118-1 (FV) or D22-23 (FV) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the D22 combination meter assembly connector.
- CHECK FOR DTC
- Check for DTCs.
Body Electrical > Combination Meter > Trouble Codes
Result
Result Proceed to Only B1500-13 is output A Only B1501-13 is output B B1500-13 and B1501-13 are output C
Result:
B
See step 11
Result:
C
See step 15
Result:
A
See step 7
- Check for DTCs.
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed. HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 43.7 or more* Segments illuminate 8/8 39.3 to 43.7* Segments illuminate 7/8 33.3 to 39.3* Segments illuminate 6/8 26.3 to 33.3* Segments illuminate 5/8 21.1 to 26.3* Segments illuminate 4/8 15.9 to 21.1 Segments illuminate 3/8 10.7 to 15.9 Segments illuminate 2/8 5.5 to 10.7 Segments illuminate 1/8 below 5.5 Segments illuminate 0/8 *: Combined value of "Fuel Input" and "Sub Fuel Input"
Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
B
See step 8
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to INSPECTION [11/2021 - ]
for T24A-FTS: Refer to INSPECTION [11/2021 - ]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 9
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition G118-1 (FV) - B-3 Always Below 1 Ω G118-2 (FE) - B-2 Always Below 1 Ω G118-3 (FR) - B-1 Always Below 1 Ω Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 10
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the D22 combination meter assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition G118-3 (FR) - D22-7 (FR) Always Below 1 Ω G118-2 (FE) - D22-25 (FE&B) Always Below 1 Ω G118-1 (FV) - D22-23 (FV) Always Below 1 Ω G118-1 (FV) or D22-23 (FV) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the D22 combination meter assembly connector.
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Sub Fuel Input Fuel level input Min.: 0 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the No. 2 fuel sender gauge assembly is displayed. HINT:
[Normal Condition 1]: Sub Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 43.7 or more* Segments illuminate 8/8 39.3 to 43.7* Segments illuminate 7/8 33.3 to 39.3* Segments illuminate 6/8 26.3 to 33.3* Segments illuminate 5/8 21.1 to 26.3* Segments illuminate 4/8 *: Combined value of "Fuel Input" and "Sub Fuel Input"
Body Electrical > Combination Meter > Data List
Tester Display Sub Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
B
See step 12
- Read the Data List according to the display on the GTS.
- INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to INSPECTION [11/2021 - ]
for T24A-FTS: Refer to INSPECTION [11/2021 - ]
Result
Proceed to OK NG Result:
NG
REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 13
- INSPECT FUEL TANK VENT TUBE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Tank Vent Tube Assembly)Standard Resistance
Tester Connection Condition Specified Condition G28-1 (FV2) - C-3 Always Below 1 Ω G28-2 (FE2) - C-2 Always Below 1 Ω G28-3 (FR2) - C-1 Always Below 1 Ω Result
Proceed to OK NG
Result:
NG
REPLACE FUEL TANK VENT TUBE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 14
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the D22 combination meter assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition G28-3 (FR2) - D22-24 (FR2) Always Below 1 Ω G28-1 (FV2) - D22-23 (FV) Always Below 1 Ω G28-2 (FE2) - D22-25 (FE&B) Always Below 1 Ω G28-3 (FR2) or D22-24 (FR2) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the D22 combination meter assembly connector.
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed. Sub Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L or Unset See [Normal Condition 2] The detected value of the No. 2 fuel sender gauge assembly is displayed. Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Sub Fuel Input HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 43.7 or more* Segments illuminate 8/8 39.3 to 43.7* Segments illuminate 7/8 33.3 to 39.3* Segments illuminate 6/8 26.3 to 33.3* Segments illuminate 5/8 21.1 to 26.3* Segments illuminate 4/8 15.9 to 21.1 Segments illuminate 3/8 10.7 to 15.9 Segments illuminate 2/8 5.5 to 10.7 Segments illuminate 1/8 below 5.5 Segments illuminate 0/8 *: Combined value of "Fuel Input" and "Sub Fuel Input"
[Normal Condition 2]: Sub Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 43.7 or more* Segments illuminate 8/8 39.3 to 43.7* Segments illuminate 7/8 33.3 to 39.3* Segments illuminate 6/8 26.3 to 33.3* Segments illuminate 5/8 21.1 to 26.3* Segments illuminate 4/8 *: Combined value of "Fuel Input" and "Sub Fuel Input"
Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
B
See step 16
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to INSPECTION [11/2021 - ]
for T24A-FTS: Refer to INSPECTION [11/2021 - ]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 17
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition G118-1 (FV) - G118-2 (FE)
or
B-3 - B-2Always 10 kΩ or higher G118-1 (FV) - G118-3 (FR)
or
B-3 - B-1Always 10 kΩ or higher G118-2 (FE) - G118-3 (FR)
or
B-2 - B-1Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 18
- Measure the resistance according to the value(s) in the table below.
- INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to INSPECTION [11/2021 - ]
for T24A-FTS: Refer to INSPECTION [11/2021 - ]
Result
Proceed to OK NG Result:
NG
REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 19
- INSPECT FUEL TANK VENT TUBE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Tank Vent Tube Assembly)Standard Resistance
Tester Connection Condition Specified Condition G28-1 (FV2) - G28-2 (FE2)
or
C-3 - C-2Always 10 kΩ or higher G28-1 (FV2) - G28-3 (FR2)
or
C-3 - C-1Always 10 kΩ or higher G28-2 (FE2) - G28-3 (FR2)
or
C-2 - C-1Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPLACE FUEL TANK VENT TUBE ASSEMBLY
for A25A-FKS: Refer to REMOVAL [11/2021 - ]
for T24A-FTS: Refer to REMOVAL [11/2021 - ]
Result:
OK
See step 20
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the D22 combination meter assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition G118-1 (FV) or G28-1 (FV2) - D22-23 (FV) Always Below 1 Ω G118-2 (FE) or G28-2 (FE2) - D22-25 (FE&B) Always Below 1 Ω G118-1 (FV), G28-1 (FV2) or D22-23 (FV) - Body ground Always 10 kΩ or higher G118-3 (FR) or D22-7 (FR) - Body ground Always 10 kΩ or higher G28-3 (FR2) or D22-24 (FR2) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the D22 combination meter assembly connector.