DTC P05DB-00: Brake Pedal Position Sensor "B"; DTC P05E0-00: Brake Pedal Position Sensor "A"/"B" [11/2021 - 03/2024]: Procedure
- READ VALUE USING GTS (BRAKE PEDAL STROKE SENSOR ASSEMBLY)
- Mount a pedal effort gauge.
- Turn the ignition switch to ON (READY) and depress the brake pedal once.
HINT:
Depress the brake pedal after turning the ignition switch to ON (READY) to set the vehicle to linear mode (switching solenoid (SSA) on).
- Depress the brake pedal slowly and check the brake pedal stroke sensor assembly output voltages with respect to brake pedal depression force.
Chassis > Brake Booster > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Stroke Sensor Brake pedal stroke sensor 1 Min.: 0.0 V
Max.: 5.0 VBrake pedal released: 0.6 to 1.4 V Reading increases when brake pedal is depressed Chassis > Brake Booster > Data List
Tester Display Stroke Sensor Chassis > Brake/EPB > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Stroke Sensor2 Brake pedal stroke sensor 2 Min.: 0.0 V
Max.: 5.0 VBrake pedal released: 3.6 to 4.4 V Reading decreases when brake pedal is depressed Chassis > Brake/EPB > Data List
Tester Display Stroke Sensor2 HINT:
Perform this procedure in linear mode (switching solenoid (SSA) on).
Standard Voltage
Pedal Effort Stroke Sensor Stroke Sensor2 50 N (5 kgf, 11.2 lbf) 1.21 to 1.91 V 3.09 to 3.79 V 100 N (10 kgf, 22.5 lbf) 1.43 to 2.13 V 2.87 to 3.57 V 150 N (15 kgf, 33.7 lbf) 1.63 to 2.33 V 2.67 to 3.37 V 200 N (20 kgf, 45.0 lbf) 1.68 to 2.38 V 2.62 to 3.32 V Result
Result Proceed to OK A NG (brake pedal stroke sensor 1) B NG (brake pedal stroke sensor 2) C
Result:
A
USE SIMULATION METHOD TO CHECK. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2021 - ]
Result:
C
See step 3
Result:
B
See step 2
- CHECK HARNESS AND CONNECTOR (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY - BRAKE PEDAL STROKE SENSOR ASSEMBLY)
- Turn the ignition switch off.
- Make sure that there is no looseness at the locking part and the connecting part of the connectors.
OK
The connector is securely connected.
- Disconnect the A39 No. 1 skid control ECU (brake booster with master cylinder assembly) connector.
- Disconnect the A41 brake pedal stroke sensor assembly connector.
- Check both the connector case and the terminals for deformation and corrosion.
OK
No deformation or corrosion.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A39-3 (SKS1) - A41-6 (SKS1) Always Below 1 Ω A39-3 (SKS1) or A41-6 (SKS1) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
OK
REPLACE BRAKE PEDAL STROKE SENSOR ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS AND CONNECTOR (BRAKE ACTUATOR ASSEMBLY - BRAKE PEDAL STROKE SENSOR ASSEMBLY)
- Turn the ignition switch off.
- Make sure that there is no looseness at the locking part and the connecting part of the connectors.
OK
The connector is securely connected.
- Disconnect the A38 No. 2 skid control ECU (brake actuator assembly) connector.
- Disconnect the A41 brake pedal stroke sensor assembly connector.
- Check both the connector case and the terminals for deformation and corrosion.
OK
No deformation or corrosion.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A38-10 (SKS2) - A41-1 (SKS2) Always Below 1 Ω A38-10 (SKS2) or A41-1 (SKS2) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
OK
REPLACE BRAKE PEDAL STROKE SENSOR ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR