Installation [11/2021 - 03/2022]: Procedure
- INSTALL CYLINDER HEAD GASKET
*a Lot No. - - Front of Engine - - - Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
- Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.NOTE:
- Make sure that the cylinder head gasket is installed in the correct orientation.
- Remove any oil from the contact surfaces.
- INSTALL CYLINDER HEAD SUB-ASSEMBLY
Refer to PROCEDURE - Step 19 - INSTALL VALVE STEM CAP
Refer to PROCEDURE - Step 26 - INSTALL VALVE LASH ADJUSTER ASSEMBLY
Refer to PROCEDURE - Step 27 - INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Refer to PROCEDURE - Step 28 - INSTALL NO. 2 CAMSHAFT
Refer to PROCEDURE - Step 23 - INSTALL CAMSHAFT
Refer to PROCEDURE - Step 24 - INSTALL CAMSHAFT BEARING CAP
Refer to PROCEDURE - Step 25 - INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Refer to PROCEDURE - Step 29 - INSTALL FUEL PUMP LIFTER GUIDE
Refer to PROCEDURE - Step 30 - INSTALL TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 33 - INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Refer to PROCEDURE - Step 34 - SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 35 - INSTALL NO. 1 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 36
- INSTALL CHAIN TENSIONER SLIPPER
Refer to PROCEDURE - Step 37
- INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 38 - INSTALL CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 39 - INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Refer to PROCEDURE - Step 40 - INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 41 - SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 42 - INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 43 - INSTALL TIMING CHAIN COVER OIL SEAL
Refer to PROCEDURE - Step 45 - INSTALL SPARK PLUG TUBE GASKET
Refer to PROCEDURE - Step 46 - INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 47 - INSTALL WATER OUTLET PIPE GASKET
- INSTALL WATER BY-PASS OUTLET
Refer to PROCEDURE - Step 49 - INSTALL WATER OUTLET GASKET
- INSTALL WATER OUTLET
Refer to PROCEDURE - Step 51 - INSTALL CRANKSHAFT PULLEY ASSEMBLY
Refer to PROCEDURE - Step 52 - CONNECT NO. 2 WATER BY-PASS HOSE
- CONNECT NO. 1 WATER BY-PASS HOSE
- INSTALL NO. 1 VACUUM PUMP O RING
Refer to PROCEDURE - Step 1 - INSTALL VACUUM PUMP ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL CAM TIMING CONTROL MOTOR O-RING
Refer to PROCEDURE - Step 1 - INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL CAM TIMING OIL CONTROL SOLENOID O-RING
Refer to PROCEDURE - Step 1 - INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL TIMING GEAR COVER INSULATOR
Refer to PROCEDURE - Step 70 - INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL PURGE VALVE (PURGE VSV)
Refer to PROCEDURE - Step 1
- INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Refer to PROCEDURE - Step 6 - INSTALL IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL FUEL INJECTOR SEAL
Refer to PROCEDURE - Step 1 - INSTALL INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 2 - INSTALL C-RING
Refer to PROCEDURE - Step 3 - INSTALL NO. 1 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 4 - INSTALL NO. 3 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 5 - INSTALL NOZZLE HOLDER CLAMP
- INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 7 - INSTALL FUEL DELIVERY PIPE
Refer to PROCEDURE - Step 8 - CONNECT WIRE HARNESS
- INSTALL PORT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL NO. 5 ENGINE WIRE
- INSTALL INJECTOR VIBRATION INSULATOR
- INSTALL NO. 1 DELIVERY PIPE SPACER
- INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5 - INSTALL NO. 7 WATER BY-PASS HOSE
- INSTALL FUEL PUMP LIFTER ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL FUEL PUMP SPACER GASKET
- TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 3 - TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 4 - INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 5 - INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 6 - CONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 7 - INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
- INSTALL INTAKE MANIFOLD
Refer to PROCEDURE - Step 4 - INSTALL NO. 2 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 6 - INSTALL NO. 3 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 7 - SET EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 9 - INSTALL NO. 4 WATER BY-PASS HOSE
- INSTALL NO. 1 EGR COOLER GASKET
Refer to PROCEDURE - Step 3 - INSTALL EGR VALVE GASKET
Refer to PROCEDURE - Step 4 - INSTALL EGR COOLER ASSEMBLY
Refer to PROCEDURE - Step 5 - CONNECT NO. 4 WATER BY-PASS HOSE
- CONNECT NO. 3 WATER BY-PASS HOSE
- INSTALL EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 9 - INSTALL EGR INLET GASKET
- INSTALL EGR VALVE ADAPTER GASKET
- INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 12 - INSTALL THROTTLE BODY GASKET
Refer to PROCEDURE - Step 1 - CONNECT NO. 5 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 2 - INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 3 - CONNECT NO. 6 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 4 - INSTALL EXHAUST MANIFOLD TO HEAD GASKET
- INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst)
Refer to PROCEDURE - Step 3 - INSTALL MANIFOLD STAY
Refer to PROCEDURE - Step 4 - INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 6
- INSTALL NO. 2 WATER HOSE CLAMP BRACKET
- INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
Refer to PROCEDURE - Step 55
- INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 56 - INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 58 - INSTALL NO. 2 ENGINE COVER
Refer to PROCEDURE - Step 62
- INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
Refer to PROCEDURE - Step 2 - INSTALL GENERATOR ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL V-RIBBED BELT
Refer to PROCEDURE - Step 1 - INSTALL ENGINE HANGERS
See step 4 - REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
See step 5