ECU Power Source Circuit [10/2017 - 09/2019]: Procedure
- CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY (+B1, +B2 VOLTAGE)
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition G92-4 (+B1) - Body ground Power switch on (IG) 11 to 14 V G93-3 (+B2) - Body ground Power switch on (IG) 11 to 14 V *a Component with harness connected
(Hybrid Vehicle Control ECU Assembly) - Turn the power switch off.
Result
Proceed to OK NG
Result:
NG
See step 3
Result:
OK
See step 2
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - BODY GROUND)
- Disconnect the A76, G92 and G93 hybrid vehicle control ECU assembly connectors.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition G92-6 (E1) - Body ground Power switch off Below 1 Ω G93-6 (E12) - Body ground Power switch off Below 1 Ω A76-2 (E01) - Body ground Power switch off Below 1 Ω G92-2 (E02) - Body ground Power switch off Below 1 Ω *a Rear view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly) - Reconnect the A76, G92 and G93 hybrid vehicle control ECU assembly connectors.
Result
Proceed to OK NG
Result:
OK
GO TO PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE [10/2017 - 10/2023]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY (MREL VOLTAGE)
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
*a Component with harness connected
(Hybrid Vehicle Control ECU Assembly)Standard Voltage
Tester Connection Condition Specified Condition A77-1 (MREL) - Body ground Power switch on (IG) 11 to 14 V - Turn the power switch off.
Result
Proceed to OK NG
Result:
NG
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY. Refer to REMOVAL [10/2017 - 09/2018] , or refer to REMOVAL [09/2018 - 10/2020]
Result:
OK
See step 4
- CHECK FUSE (PM-IGCT)
- Remove the PM-IGCT fuse from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition PM-IGCT fuse terminals Always Below 1 Ω - Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
NG
See step 11
Result:
OK
See step 5
- Remove the PM-IGCT fuse from the No. 2 luggage room relay block.
- CHECK FUSE (IGCT NO. 1)
- Remove the IGCT NO. 1 fuse from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 IGCT NO. 1 Fuse - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition IGCT NO. 1 fuse terminals Always Below 1 Ω - Install the IGCT NO. 1 fuse.
Result
Proceed to OK NG
Result:
NG
See step 12
Result:
OK
See step 6
- Remove the IGCT NO. 1 fuse from the No. 2 luggage room relay block.
- INSPECT RELAY (IGCT NO. 1)
- Remove the IGCT NO. 1 relay from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 IGCT NO. 1 Relay - Measure the resistance according to the value(s) in the table below.
*1 IGCT NO. 1 Relay Standard Resistance
Tester Connection Condition Specified Condition 3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω - Install the IGCT NO. 1 relay.
Result
Proceed to OK NG
Result:
NG
REPLACE RELAY (IGCT NO. 1)
Result:
OK
See step 7
- Remove the IGCT NO. 1 relay from the No. 2 luggage room relay block.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 2 LUGGAGE ROOM RELAY BLOCK)
- Disconnect the G92 and G93 hybrid vehicle control ECU assembly connectors.
- Remove the PM-IGCT fuse from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse - Measure the resistance according to the value(s) in the table below.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse *a Rear view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)- - Standard Resistance
Tester Connection Condition Specified Condition G92-4 (+B1) - 2 (PM-IGCT fuse) Power switch off Below 1 Ω G93-3 (+B2) - 2 (PM-IGCT fuse) Power switch off Below 1 Ω - Reconnect the G92 and G93 hybrid vehicle control ECU assembly connectors.
- Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- CHECK HARNESS AND CONNECTOR (NO. 2 LUGGAGE ROOM RELAY BLOCK)
- Remove the IGCT NO. 1 fuse, PM-IGCT fuse and IGCT NO. 1 relay from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse *3 IGCT NO. 1 Fuse *4 IGCT NO. 1 Relay - Measure the resistance according to the value(s) in the table below.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse *3 IGCT NO. 1 Fuse *4 IGCT NO. 1 Relay Standard Resistance
Tester Connection Condition Specified Condition 3 (IGCT NO. 1 relay) - 2 (IGCT NO. 1 fuse) Power switch off Below 1 Ω 5 (IGCT NO. 1 relay) - 1 (PM-IGCT fuse) Power switch off Below 1 Ω - Install the IGCT NO. 1 fuse, PM-IGCT fuse and IGCT NO. 1 relay.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 9
- Remove the IGCT NO. 1 fuse, PM-IGCT fuse and IGCT NO. 1 relay from the No. 2 luggage room relay block.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 2 LUGGAGE ROOM RELAY BLOCK)
- Disconnect the A77 hybrid vehicle control ECU assembly connector.
- Remove the IGCT NO. 1 relay from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 IGCT NO. 1 Relay - Measure the resistance according to the value(s) in the table below.
*1 No. 2 Luggage Room Relay Block *2 IGCT NO. 1 Relay *a Rear view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)- - Standard Resistance
Tester Connection Condition Specified Condition A77-1 (MREL) - 1 (IGCT NO. 1 relay) Power switch off Below 1 Ω A77-1 (MREL) or 1 (IGCT NO. 1 relay) - Body ground and other terminals Power switch off 10 kΩ or higher - Install the IGCT NO. 1 relay.
- Reconnect the A77 hybrid vehicle control ECU assembly connector.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 10
- CHECK HARNESS AND CONNECTOR (NO. 2 LUGGAGE ROOM RELAY BLOCK - BODY GROUND)
- Remove the IGCT NO. 1 relay from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 IGCT NO. 1 Relay - Measure the resistance according to the value(s) in the table below.
*1 No. 2 Luggage Room Relay Block *2 IGCT NO. 1 Relay Standard Resistance
Tester Connection Condition Specified Condition 2 (IGCT NO. 1 relay) - Body ground Power switch off Below 1 Ω - Install the IGCT NO. 1 relay.
Result
Proceed to OK NG
Result:
OK
CHECK FOR INTERMITTENT PROBLEMS. Refer to CHECK FOR INTERMITTENT PROBLEMS [10/2017 - 10/2023]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Remove the IGCT NO. 1 relay from the No. 2 luggage room relay block.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 2 LUGGAGE ROOM RELAY BLOCK)
- Remove the PM-IGCT fuse from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse - Disconnect the G92 and G93 hybrid vehicle control ECU assembly connectors.
- Measure the resistance according to the value(s) in the table below.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse *a Rear view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)- - Standard Resistance
Tester Connection Condition Specified Condition G92-4 (+B1) or 2 (PM-IGCT fuse) - Body ground and other terminals Power switch off 10 kΩ or higher G93-3 (+B2) or 2 (PM-IGCT fuse) - Body ground and other terminals Power switch off 10 kΩ or higher - Reconnect the G92 and G93 hybrid vehicle control ECU assembly connectors.
- Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
OK
REPLACE FUSE (PM-IGCT)
Result:
NG
See step 13
- Remove the PM-IGCT fuse from the No. 2 luggage room relay block.
- CHECK HARNESS AND CONNECTOR (NO. 2 LUGGAGE ROOM RELAY BLOCK)
- Disconnect the IGCT NO. 1 fuse, PM-IGCT fuse and IGCT NO. 1 relay from the No. 2 luggage room relay block.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse *3 IGCT NO. 1 Fuse *4 IGCT NO. 1 Relay - Measure the resistance according to the value(s) in the table below.
*1 No. 2 Luggage Room Relay Block *2 PM-IGCT Fuse *3 IGCT NO. 1 Fuse *4 IGCT NO. 1 Relay STANDARD RESISTANCE:Tester Connection Condition Specified Condition 3 (IGCT NO. 1 relay) or 2 (IGCT NO. 1 fuse) - Body ground and other terminals Power switch off 10 kΩ or higher 5 (IGCT NO. 1 relay) or 1 (PM-IGCT fuse) - Body ground and other terminals Power switch off 10 kΩ or higher - Install the IGCT NO. 1 fuse, PM-IGCT fuse and IGCT NO. 1 relay.
Result
Proceed to OK NG
Result:
OK
REPLACE FUSE (IGCT NO. 1)
Result:
NG
See step 14
- Disconnect the IGCT NO. 1 fuse, PM-IGCT fuse and IGCT NO. 1 relay from the No. 2 luggage room relay block.
- REPAIR OR REPLACE HARNESS OR CONNECTOR
Result
Proceed to NEXT Result:
NEXT
REPLACE FUSE (PM-IGCT)
- REPAIR OR REPLACE HARNESS OR CONNECTOR
Result
Proceed to NEXT Result:
NEXT
REPLACE FUSE (IGCT NO. 1)