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Reassembly [03/2017 - 06/2019]: Procedure

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  1. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP LH 
    1. Temporarily install the roof drip side finish moulding clip LH to the front pillar.
      GTY950373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using an air riveter or hand riveter with a nose piece, install the roof drip side finish moulding clip LH with 2 new 4.8 mm (0.189 in.) waterproof rivets.
      NOTE:
      • Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.
        GTY948684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Riveter
        *b Mandrel
        *c INCORRECT
        *d CORRECT
      • Confirm that the rivets are seated properly against the roof drip side finish moulding clip LH.
        GTY948645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Riveter
        *b INCORRECT
        *c CORRECT
      • Do not tilt the riveter when installing the rivet to the roof drip side finish moulding clip LH.
      • Do not leave any space between the rivet head and roof drip side finish moulding clip LH.
      • Do not leave any space between the roof drip side finish moulding clip LH and front pillar. Firmly hold together the 2 parts while installing the rivet.
        GTY948502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Riveter
        *b INCORRECT
        *c CORRECT

      HINT: 

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

  2. INSTALL NO. 1 SIDE PANEL MOULDING LH 

    HINT: 

    • When installing the No. 1 side panel moulding LH, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the No. 1 side panel moulding LH on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the No. 1 side panel moulding LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the No. 1 side panel moulding LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Apply a new No. 1 side panel moulding LH from the center of the rib at points a and b, fold it back so that it aligns with the base shape of the flange, align its application start and stop ends and apply the No. 1 side panel moulding LH.
      GTY950092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rib A
      *b Rib B
      Install in this Direction

      HINT: 

      Press the No. 1 side panel moulding LH firmly to install it.

  3. INSTALL ROOF TOP MOULDING 

    HINT: 

    • When installing the roof top moulding, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the roof top moulding on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the roof top moulding with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the roof top moulding.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align the roof top moulding with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line

      HINT: 

      Press the roof top moulding firmly to install it.

  4. INSTALL NO. 1 GRILLE OPENING MOULDING END COVER 

    HINT: 

    • When installing the No. 1 grille opening moulding end cover, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the No. 1 grille opening moulding end cover on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the No. 1 grille opening moulding end cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the No. 1 grille opening moulding end cover.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align the No. 1 grille opening moulding end cover with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY951186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -

      HINT: 

      Press the No. 1 grille opening moulding end cover firmly to install it.

  5. INSTALL UPPER BACK WINDOW MOULDING JOINT COVER LH 

    HINT: 

    • When installing the upper back window moulding joint cover LH, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the upper back window moulding joint cover LH on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the upper back window moulding joint cover LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Apply primer to the roof side rail garnish sub-assembly LH on the installation area of the upper back window moulding joint cover LH using a brush or felt.
      GTY950391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Primer - -
      NOTE:
      • Replace the brush or felt if it is dirty or has become hardened.
      • Keep any painted surface free from primer.
      • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
      • Do not touch surfaces to which primer has been applied until the upper back window moulding joint cover LH has been attached.
    3. Let the primer dry sufficiently.
      NOTE:

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time

      10 minutes or more (at 23°C (73°F))

    4. Remove the release paper from the upper back window moulding joint cover LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    5. Align the upper back window moulding joint cover LH with the application start position and install it along the edge of roof side rail garnish sub-assembly LH as shown in the illustration.
      GTY950826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Application Start Position

      HINT: 

      Press the upper back window moulding joint cover LH firmly to install it.

  6. INSTALL UPPER BACK WINDOW MOULDING JOINT COVER RH 

    HINT: 

    • When installing the upper back window moulding joint cover RH, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the upper back window moulding joint cover RH on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the upper back window moulding joint cover RH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Apply primer to the roof side rail garnish sub-assembly LH on the installation area of the upper back window moulding joint cover RH using a brush or felt.
      GTY950060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -
      Primer - -
      NOTE:
      • Replace the brush or felt if it is dirty or has become hardened.
      • Keep any painted surface free from primer.
      • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
      • Do not touch surfaces to which primer has been applied until the upper back window moulding joint cover RH has been attached.
    3. Let the primer dry sufficiently.
      NOTE:

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time

      10 minutes or more (at 23°C (73°F))

    4. Remove the release paper from the upper back window moulding joint cover RH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    5. Align the 4 upper back window moulding joint covers RH with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -

      HINT: 

      Press the upper back window moulding joint cover RH firmly to install it.

  7. INSTALL NO. 1 FRONT FENDER MOULDING JOINT 

    HINT: 

    • When installing the No. 1 front fender moulding joint, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the No. 1 front fender moulding joint on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the No. 1 front fender moulding joint with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Apply primer to the roof side rail garnish sub-assembly LH on the installation area of the No. 1 front fender moulding joint using a brush or felt.
      GTY950787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line
      Primer
      NOTE:
      • Replace the brush or felt if it is dirty or has become hardened.
      • Keep any painted surface free from primer.
      • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
      • Do not touch surfaces to which primer has been applied until the No. 1 front fender moulding joint has been attached.
    3. Let the primer dry sufficiently.
      NOTE:

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time

      10 minutes or more (at 23°C (73°F))

    4. Remove the release paper from the No. 1 front fender moulding joint.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    5. Align the 2 No. 1 front fender moulding joints with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY951281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line

      HINT: 

      Press the No. 1 front fender moulding joint firmly to install it.

  8. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH 

    HINT: 

    • When installing the rear roof drip side finish moulding LH, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the rear roof drip side finish moulding LH on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the rear roof drip side finish moulding LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the rear roof drip side finish moulding LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Install the rear roof drip side finish moulding LH as shown in the illustration.
      GTY950987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Press the rear roof drip side finish moulding LH firmly to install it.

  9. INSTALL CENTER PILLAR EXTENSION BELT MOULDING 

    HINT: 

    • When installing the center pillar extension belt moulding, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the center pillar extension belt moulding on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the center pillar extension belt moulding with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the center pillar extension belt moulding.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align the center pillar extension belt moulding with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line

      Standard Value

      Area Dimensions
      A 0 mm

      HINT: 

      Press the center pillar extension belt moulding firmly to install it.

  10. INSTALL UPPER WINDOW MOULDING JOINT COVER 

    HINT: 

    • When installing the upper window moulding joint cover, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the upper window moulding joint cover on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the upper window moulding joint cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the upper window moulding joint cover.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align the upper window moulding joint cover with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -

      HINT: 

      Press the upper window moulding joint cover firmly to install it.

    4. Align the butyl tape with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -
      Butyl Tape - -

      Standard Value

      Area Dimensions Area Dimensions
      A 36 to 44 mm (1.42 to 1.73 in.) B 0 mm
      C 36 to 44 mm (1.42 to 1.73 in.) D 0 mm
  11. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP 

    HINT: 

    • When installing the roof drip side finish moulding clip, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the roof drip side finish moulding clip on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the roof drip side finish moulding clip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the roof drip side finish moulding clip.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align the roof drip side finish moulding clip with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -

      HINT: 

      Press the roof drip side finish moulding clip firmly to install it.

  12. INSTALL FRONT FENDER OUTSIDE MOULDING PAD LH 

    HINT: 

    • When installing the front fender outside moulding pad LH, heat the roof side rail garnish sub-assembly LH using a heat light.
    • Use the same procedure to install the front fender outside moulding pad LH on the other side.

    Standard

    Part Temperature
    Roof Side Rail Garnish Sub-assembly LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. When reusing the roof side rail garnish sub-assembly LH:
      1. Using a heat light, heat the roof side rail garnish sub-assembly LH surface.
      2. Remove any remaining double-sided tape from the roof side rail garnish sub-assembly LH.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the front fender outside moulding pad LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Clean the new roof side rail garnish sub-assembly LH surface.
    2. Remove the release paper from the front fender outside moulding pad LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align the front fender outside moulding pad LH with the mark-off line on the roof side rail garnish sub-assembly LH and install it as shown in the illustration.
      GTY950465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -

      Standard Value

      Area Dimensions
      A 0 mm

      HINT: 

      Press the front fender outside moulding pad LH firmly to install it.

  13. INSTALL NO. 1 OUTSIDE MOULDING RETAINER 
    1. Install the 11 new No. 1 outside moulding retainers as shown in the illustration.
      GTY950319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  14. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP 
    1. Install the 5 new No. 1 windshield outside moulding clips as shown in the illustration.
      GTY950042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
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