Installation [01/2017 - 05/2023]: Procedure
- INSTALL EGR COOLER ASSEMBLY
- Install the EGR cooler assembly to the cylinder head sub-assembly RH with the bolt and nut.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
- Install the EGR cooler assembly to the cylinder head sub-assembly RH with the bolt and nut.
- CONNECT NO. 12 WATER BY-PASS HOSE
- Connect the No. 12 water by-pass hose to the EGR cooler assembly, and slide the clamp to secure the hose.
- INSTALL NO. 3 WATER BY-PASS PIPE
- Install the No. 3 water by-pass pipe to the EGR cooler assembly, and slide the clamp to secure the hose.
- REMOVE NO. 4 WATER BY-PASS HOSE
- Connect the No. 4 water by-pass hose from the No. 3 water by-pass pipe, and slide the clamp to secure the hose.
- INSTALL NO. 1 EGR PIPE
- Install 2 new gaskets to the No. 1 EGR pipe and EGR cooler assembly.
- Install the No. 1 EGR pipe to the exhaust manifold assembly RH and EGR cooler assembly with the 2 bolts and 2 nuts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- INSTALL OUTLET HEATER WATER HOSE
- Install the outlet heater water hose to the No. 2 water by-pass pipe and heater pipe, and slide the 2 clamps to secure the hoses.
- INSTALL INLET HEATER WATER HOSE
- Install the inlet heater water hose to the No. 3 water by-pass pipe and heater pipe, and slide the 2 clamps to secure the hoses.
- INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH
- Install the fender apron brace sub-assembly RH to the body with the 2 bolts.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
- Attach the clamp and connect the hose to the fender apron brace sub-assembly RH.
- Install the fender apron brace sub-assembly RH to the body with the 2 bolts.
- INSTALL INVERTER MOTOR CABLE BRACKET ASSEMBLY
- Temporarily install the inverter motor cable bracket assembly to the inverter assembly with the 2 bolts.
- Tighten the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Attach the 3 clamps and connect the generator cable and motor cable to the inverter motor cable bracket assembly.
- INSTALL EGR VALVE ASSEMBLY
Refer to INSTALLATION [01/2017 - ]
- INSTALL INTAKE AIR SURGE TANK ASSEMBLY
Refer to PROCEDURE - Step 11
- CONNECT MOTOR CABLE
Refer to PROCEDURE - Step 12
- CONNECT GENERATOR CABLE
Refer to PROCEDURE - Step 13
- INSTALL INVERTER TERMINAL COVER
Refer to PROCEDURE - Step 14
- INSTALL CONNECTOR COVER
Refer to PROCEDURE - Step 15
- INSTALL SERVICE PLUG GRIP
Refer to INSTALLATION [01/2017 - 05/2023]
- CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Refer to INITIALIZATION [01/2017 - 04/2020] , or refer to INITIALIZATION [04/2020 - 05/2023]