LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2023 >> ES 300h Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (A25A-FXS) - Service Information (1 Of 3) >> Cylinder Head Gasket >> Installation [06/2018 - 08/2021] >> Procedure

Installation [06/2018 - 08/2021]: Procedure

  1. INSTALL CYLINDER HEAD GASKET 
    1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
    2. Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.
      GTY767586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No.
      Front of Engine
      NOTE:
      • Make sure that the cylinder head gasket is installed in the correct orientation.
      • Remove any oil from the contact surfaces.
  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 19 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 19 [10/2019 - 08/2021]

  3. INSTALL NO. 2 CAMSHAFT 

    Refer to PROCEDURE - Step 21 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 21 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 22 [10/2019 - 08/2021]

  4. INSTALL CAMSHAFT 

    Refer to PROCEDURE - Step 22 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 22 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 23 [10/2019 - 08/2021]

  5. INSTALL CAMSHAFT BEARING CAP 

    Refer to PROCEDURE - Step 23 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 23 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 24 [10/2019 - 08/2021]

  6. INSTALL VALVE STEM CAP 

    Refer to PROCEDURE - Step 24 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 24 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 25 [10/2019 - 08/2021]

  7. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 25 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 25 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 26 [10/2019 - 08/2021]

  8. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 26 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 26 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 27 [10/2019 - 08/2021]

  9. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 27 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 27 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 28 [10/2019 - 08/2021]

  10. INSTALL FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 28 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 28 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 29 [10/2019 - 08/2021]

  11. INSTALL TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 31 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 31 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 32 [10/2019 - 08/2021]

  12. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 32 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 32 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 33 [10/2019 - 08/2021]

  13. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 33 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 40 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 41 [10/2019 - 08/2021]

  14. INSTALL NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 34 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 34 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 35 [10/2019 - 08/2021]

  15. INSTALL CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 35 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 35 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 36 [10/2019 - 08/2021]

  16. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 36 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 36 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 37 [10/2019 - 08/2021]

  17. INSTALL CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 37 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 37 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 38 [10/2019 - 08/2021]

  18. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 38 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 38 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 39 [10/2019 - 08/2021]

  19. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 39 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 39 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 40 [10/2019 - 08/2021]

  20. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 28 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 30 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 28 [10/2019 - ]

  21. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 41 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 41 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 42 [10/2019 - 08/2021]

  22. INSTALL TIMING CHAIN COVER OIL SEAL 

    See step  1

  23. INSTALL SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 44 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 44 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 45 [10/2019 - 08/2021]

  24. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 45 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 46 [10/2019 - 08/2021]

  25. INSTALL WATER BY-PASS OUTLET SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 46 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 46 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 47 [10/2019 - 08/2021]

  26. INSTALL WATER OUTLET 

    Refer to PROCEDURE - Step 47 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 47 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 48 [10/2019 - 08/2021]

  27. INSTALL CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 48 [06/2018 - 07/2019] , or refer to PROCEDURE - Step 48 [07/2019 - 10/2019] , or refer to PROCEDURE - Step 49 [10/2019 - 08/2021]

  28. INSTALL CAM TIMING CONTROL MOTOR O-RING 

    Refer to PROCEDURE - Step 1

  29. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 2

  30. INSTALL O-RING 

    Refer to PROCEDURE - Step 1

  31. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 2

  32. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 1

  33. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 2

  34. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  35. INSTALL DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  36. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 3

  37. INSTALL PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  38. INSTALL NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 2

  39. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 3

  40. INSTALL NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 4

  41. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  42. INSTALL NO. 7 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 14

  43. TEMPORARILY INSTALL FUEL PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 1

  44. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  45. INSTALL FUEL PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 3

  46. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 18

  47. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  48. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 3

  49. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 4

  50. INSTALL NO. 2 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 22

  51. INSTALL NO. 3 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 23

  52. INSTALL EGR VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 24

  53. INSTALL NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 25

  54. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  55. INSTALL EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 27

  56. INSTALL THROTTLE BODY GASKET 

    Refer to PROCEDURE - Step 1

  57. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  58. INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 2

  59. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 3

  60. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 32

  61. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) 

    Refer to PROCEDURE - Step 33

  62. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 34

  63. INSTALL COMPRESSOR WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 35

  64. INSTALL ENGINE HANGERS 

    See step  39[06/2018 - 08/2020], or see step  39[08/2020 - 08/2021]

  65. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND 

    Refer to INSTALLATION [06/2018 - 08/2021]

scientia non olet · About LEMON Manuals