Installation [06/2018 - ]: Procedure

INSTALL VACUUM PUMP ASSEMBLY

When using a new vacuum pump assembly:

Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 2 O-ring
*2	No. 3 O-ring
	Engine oil

When reusing the vacuum pump assembly:

Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 2 O-ring
*2	No. 3 O-ring
	Engine oil

Apply engine oil to the inner surface of the installation hole.

Temporarily install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth engage with the groove of the camshaft.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Coupling Teeth
*b	Groove
*c	Oil Pipe

NOTE:

Ensure that the vacuum pump assembly is installed securely.
Be careful not to pinch the O-ring.

for Type A:
1. Install the vacuum pump assembly with the 3 bolts.
  
  Fig 1: Vacuum Pump Assembly Bolts Tightening Sequence (Type A)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
  NOTE:
  - After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.
  - Tighten the 3 bolts in the order shown in the illustration.
for Type B:
1. Install the vacuum pump assembly with 3 new bolts.
  
  Fig 2: Vacuum Pump Assembly Bolts Tightening Sequence (Type B)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
  NOTE:
  - After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.
  - Tighten the 3 bolts in the order shown in the illustration.

CONNECT AIR TUBE

Connect the air tube to the vacuum pump assembly and slide the clip to secure it.

INSTALL ENGINE WIRE

Install the earth wire with the bolt.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

Install the engine wire with the 2 bolts.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL NO. 2 SURGE TANK STAY
1. Install the No. 2 surge tank stay with the 2 bolts in the order shown in the illustration.
  Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
  
  Fig 3: No. 2 Surge Tank Stay Bolts With Tightening Sequence [06/2018 - ]
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to INSTALLATION [06/2018 - ]
INSPECT VACUUM PUMP OPERATION
Refer to ON-VEHICLE INSPECTION [06/2018 - ]