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Removal [08/2019 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [08/2019 - ]

  2. REMOVE DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat) 

    Refer to PROCEDURE - Step 2

  3. REMOVE REAR DECK FLOOR BOX (w/o Rear No. 2 Seat) 

    Refer to PROCEDURE - Step 4

  4. REMOVE REAR NO. 4 FLOOR BOARD (w/ Rear No. 2 Seat) 

    Refer to PROCEDURE - Step 3

  5. REMOVE BATTERY SERVICE HOLE COVER (w/ Rear No. 2 Seat) 

    Refer to PROCEDURE - Step 4

  6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    w/o Rear No. 2 Seat:

    Refer to PROCEDURE - Step 4

    w/ Rear No. 2 Seat:

    Refer to PROCEDURE - Step 5

  7. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG 

    Refer to PROCEDURE - Step 7

  8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side) 

    Refer to PROCEDURE - Step 8

  9. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side) 

    Refer to PROCEDURE - Step 9

  10. REMOVE DOOR ARMREST COVER 

    Refer to PROCEDURE - Step 10

  11. REMOVE COURTESY LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  12. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION 

    Refer to PROCEDURE - Step 12

  13. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 13

  14. REMOVE FRONT DOOR NO. 1 TRIM BRACKET 

    Refer to PROCEDURE - Step 24

  15. REMOVE FRONT DOOR SERVICE HOLE COVER 

    Refer to PROCEDURE - Step 25

  16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 27

  17. REMOVE FRONT DOOR GLASS RUN 

    Refer to PROCEDURE - Step 29

  18. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 30

  19. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side) 

    Refer to PROCEDURE - Step 31

  20. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side) 

    Refer to PROCEDURE - Step 32

  21. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY 
    1. Using a T30 "TORX" socket wrench, remove the 3 screws.
      GTY821529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Door Lock Open Rod
      Remove in this Direction
    2. Slide the front door lock with motor assembly downward to disconnect the front door lock open rod and remove the front door lock with motor assembly and cables as a unit.
    3. When reusing the front door lock with motor assembly:
      1. Remove the door lock wiring harness seal from the front door lock with motor assembly.
        GTY623736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY 
    1. Using a screwdriver, disengage the 2 claws as shown in the illustration.
      GTY667229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws to remove the front door lock cover sub-assembly as shown in the illustration.
      GTY668623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  23. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Remove the front door lock remote control cable assembly as shown in the illustration.
      GTY621303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  24. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Remove the front door inside locking cable assembly as shown in the illustration.
      GTY632665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction