Installation [09/2015 - ]: Procedure

1. Connect the manual valve connecting rod to the manual valve lever sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the transmission valve body assembly to the automatic transaxle case sub-assembly with the 8 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   HINT: 

   Bolt Length 

   • Bolt (A): 31 mm (1.22 in.)
   • Bolt (B): 21 mm (0.827 in.)
   • Bolt (C): 51 mm (2.01 in.)
3. Engage the clamp and guide to connect the transmission revolution sensor (NC) wire.
4. Coat the O-ring of the temperature sensor with ATF.
5. Connect the temperature sensor and install the temperature sensor clamp to the transmission valve body assembly with the bolt.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

6. Connect the 9 shift solenoid valve connectors.
7. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Transmission Revolution Sensor (NT) Connector
   *b	Transmission Revolution Sensor (NC) Connector
   *c	Bend wire harness toward automatic transaxle case sub-assembly

   NOTE:

   Be sure to bend the wire harness toward the automatic transaxle case sub-assembly. If the wire harness is positioned close to the transmission valve body assembly, it may interfere with the manual valve connecting rod.

1. Remove any remaining seal packing from the sealing surface of the automatic transaxle case sub-assembly.
   NOTE:

   Make sure that there is no ATF on the sealing surface.

2. Clean the 13 bolts and bolt holes in the automatic transaxle case sub-assembly.
3. Temporarily install 2 stud bolts to the automatic transaxle case sub-assembly by hand, to the positions shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Item	Part Number
   Stud Bolt	92122-80825

4. Apply FIPG to a new transaxle side cover sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   FIPG

   FIPG

   Toyota Genuine Seal Packing 1281 Three Bond 1281 or equivalent

   NOTE:

   • Apply FIPG in a continuous line (width 2.5 mm (0.0984 in.)) along the sealing surface.
   • After applying FIPG, install the transaxle side cover sub-assembly to the automatic transaxle case sub-assembly within 3 minutes and tighten the bolts within 20 minutes.
5. Apply adhesive to 2 or 3 threads on the ends of the 13 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Adhesive

   Adhesive

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

   NOTE:

   Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

6. Using a T40 "TORX" socket wrench, install the transaxle side cover sub-assembly to the automatic transaxle case sub-assembly with the 11 bolts.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Stud Bolt

7. Remove the 2 stud bolts.
8. Using a T40 "TORX" socket wrench, install the 2 bolts.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF and install it to the inlet No. 1 oil cooler tube sub-assembly.
   NOTE:

   Ensure that the O-ring is not twisted.

2. Install the inlet No. 1 oil cooler tube sub-assembly to the transaxle housing.
   NOTE:

   The installation bolts will be installed after installing the outlet No. 1 oil cooler tube sub-assembly.

1. Coat a new O-ring with ATF and install it to the outlet No. 1 oil cooler tube sub-assembly.
   NOTE:

   Ensure that the O-ring is not twisted.

2. Install the outlet No. 1 oil cooler tube sub-assembly to the transaxle housing.
3. Temporarily install the 4 bolts in the order shown in the illustration.
   Fig 1: Oil Cooler Tube Sub-Assembly Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Fully tighten the 4 bolts in the order shown in the illustration.

   Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

1. Connect the 2 No. 1 transmission oil cooler hose assemblies and slide the 2 clips to secure them.

Refer to PROCEDURE - Step 1

Refer to INSTALLATION [09/2015 - 08/2016] , or refer to INSTALLATION [08/2016 - 08/2019] , or refer to INSTALLATION [08/2019 - ]

Refer to ADJUSTMENT [09/2015 - 08/2019] , or refer to ADJUSTMENT [08/2019 - ] 

Refer to PROCEDURE - Step 64 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 64 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 64 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 64 [08/2019 - ]

Refer to PROCEDURE - Step 69 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 69 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 69 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 71 [08/2019 - ]

Refer to PROCEDURE - Step 70 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 70 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 70 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 72 [08/2019 - ]

Refer to PROCEDURE - Step 1