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Reassembly [09/2015 - ]: Procedure

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  1. INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (REAR SIDE) 
    1. Using SST and a press, install a new differential case tapered roller bearing (rear side inner race) to the differential case assembly.
      GTY675926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-12010 
      • SST: 09950-60020 
        1. 09951-00890
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:
      • Do not damage the differential case tapered roller bearing (rear side inner race) cage when installing the differential case tapered roller bearing (rear side inner race).
      • Be sure to install the differential case tapered roller bearing (rear side inner race) so that there is no clearance between the differential case tapered roller bearing (rear side inner race) and the differential case assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.
    2. Using SST and a hammer, install a new shim and differential case tapered roller bearing (rear side outer race) to the automatic transaxle case sub-assembly.
      GTY622146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00910
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the differential case tapered roller bearing (rear side outer race) so that there is no clearance between the differential case tapered roller bearing (rear side outer race), shim and automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

  2. INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (FRONT SIDE) 
    1. Using SST and a press, install a new differential case tapered roller bearing (front side inner race) to the differential case assembly.
      GTY649874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-20011 
      • SST: 09387-00020 
      NOTE:
      • Do not damage the differential case tapered roller bearing (front side inner race) cage when installing the differential case tapered roller bearing (front side inner race).
      • Be sure to install the differential case tapered roller bearing (front side inner race) so that there is no clearance between the differential case tapered roller bearing (front side inner race) and the differential case assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.
    2. Using SST and a hammer, install a new differential case tapered roller bearing (front side outer race) to the transaxle housing.
      GTY613132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00890
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Be sure to install the differential case tapered roller bearing (front side outer race) so that there is no clearance between the differential case tapered roller bearing (front side outer race) and transaxle housing. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

  3. ADJUST DIFFERENTIAL SIDE BEARING PRELOAD 
    1. Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.
    2. Install the differential case assembly to the automatic transaxle case sub-assembly.
      GTY408880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the transaxle housing to the automatic transaxle case sub-assembly with the 24 bolts.
      GTY647794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A), (B), (D) 

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

      Bolt (C) 

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

      HINT: 

      Bolt Length 

      • Bolt (A): 30 mm (1.18 in.)
      • Bolt (B): 39 mm (1.54 in.)
      • Bolt (C): 43 mm (1.69 in.)
      • Bolt (D): 35 mm (1.38 in.)
    4. Using SST, turn the differential case assembly right and left 2 or 3 times to settle the bearings.
      GTY619010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09564-33010 
    5. Using SST and a torque wrench, measure the turning torque of the differential side bearing while rotating SST at 100 rpm.
      • SST: 09564-33010 

      Turning Torque

      0.3 to 1.8 N*m (3 to 18 kgf*cm, 3 to 16 in.*lbf)

      If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

      Shim Thickness

      Part Number Thickness
      (mm (in.))      		 Mark
      90564-54088 1.10 (0.0433) 10
      90564-54115 1.13 (0.0445) 11
      90564-54116 1.16 (0.0457) 12
      90564-54117 1.19 (0.0469) 13
      90564-54118 1.22 (0.0480) 14
      90564-54119 1.25 (0.0492) 15
      90564-54120 1.28 (0.0504) 16
      90564-54121 1.31 (0.0516) 17
      90564-54122 1.34 (0.0528) 18
      90564-54123 1.37 (0.0539) 19
      90564-54124 1.40 (0.0551) 20
      90564-54125 1.43 (0.0563) 21
      90564-54126 1.46 (0.0575) 22
      90564-54127 1.49 (0.0587) 23
      90564-54128 1.52 (0.0598) 24
      90564-54129 1.55 (0.0610) 25
      90564-54130 1.58 (0.0622) 26
      90564-54131 1.61 (0.0634) 27
      90564-54132 1.64 (0.0646) 28
      90564-54133 1.67 (0.0657) 29
      90564-54134 1.70 (0.0669) 30
      90564-54135 1.73 (0.0681) 31
      90564-54136 1.76 (0.0693) 32
      90564-54137 1.79 (0.0705) 33
      90564-54138 1.82 (0.0717) 34
      90564-54139 1.85 (0.0728) 35
      90564-54140 1.88 (0.0740) 36
      90564-54141 1.91 (0.0752) 37
      90564-54142 1.94 (0.0764) 38
      90564-54143 1.97 (0.0776) 39
      90564-54144 2.00 (0.0787) 40
    6. Remove the 24 bolts and transaxle housing from the automatic transaxle case sub-assembly.
      GTY647794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Bolt Length 

      • Bolt (A): 30 mm (1.18 in.)
      • Bolt (B): 39 mm (1.54 in.)
      • Bolt (C): 43 mm (1.69 in.)
      • Bolt (D): 35 mm (1.38 in.)
    7. Remove the differential case assembly from the automatic transaxle case sub-assembly.
      GTY408880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT DRIVE SHAFT OIL SEAL LH 
    1. Coat the lip of a new front drive shaft oil seal LH with MP grease.
    2. Using SST and a hammer, install the front drive shaft oil seal LH to the automatic transaxle case sub-assembly.
      GTY657741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09316-10010 
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

  5. INSTALL FRONT DRIVE SHAFT OIL SEAL RH 
    1. Coat the lip of a new front drive shaft oil seal RH with MP grease.
    2. Using SST and a hammer, install the front drive shaft oil seal RH to the differential case assembly.
      GTY681767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09950-60010 
        1. 09951-00410
      • SST: 09950-70010 
        1. 09951-07200

      Standard Depth

      21.5 to 22.5 mm (0.846 to 0.886 in.)

  6. INSTALL TRANSAXLE CASE OIL SEAL 
    1. Coat the lip of a new transaxle case oil seal with MP grease.
    2. Using SST and a hammer, install the transaxle case oil seal to the transaxle housing.
      GTY648135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09316-10010 
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      5.5 to 6.5 mm (0.217 to 0.256 in.)

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