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Home >> Lexus >> 2022 >> NX 450h+ Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) - Service Information (2 Of 2) >> Back Door >> Reassembly [11/2021 - ] >> Procedure

Reassembly [11/2021 - ]: Procedure

  1. INSTALL NO. 1 AMPLIFIER ANTENNA ASSEMBLY 

    Refer to PROCEDURE - Step 1

  2. INSTALL NO. 5 ANTENNA CORD SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 2
  3. INSTALL ROOF HEADLINING ASSEMBLY 

    Refer to INSTALLATION [11/2021 - 03/2024] , or refer to INSTALLATION [03/2024 - ]

  4. INSTALL BACK DOOR STAY STOPPER 
  5. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET LH 
    See step  2
  6. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET RH 
    1. Use the same procedure as for the LH side.
  7. INSTALL BACK DOOR DAMPER STAY UPPER BRACKET LH 
    See step  3
  8. INSTALL BACK DOOR DAMPER STAY UPPER BRACKET RH 
    1. Use the same procedure as for the LH side.
  9. INSTALL POWER BACK DOOR UNIT SET ASSEMBLY LH 
    See step  4
  10. INSTALL POWER BACK DOOR UNIT SET ASSEMBLY RH 
    1. Use the same procedure as for the LH side.
  11. INSTALL BACK DOOR PANEL CUSHION 
  12. INSTALL BACK DOOR DUST PROOF SEAL 
  13. INSTALL LICENSE PLATE LIGHT ASSEMBLY LH 
  14. INSTALL LICENSE PLATE LIGHT ASSEMBLY RH 
  15. INSTALL REAR TELEVISION CAMERA ASSEMBLY 
  16. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY 
  17. INSTALL REAR LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  18. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  19. INSTALL REAR WIPER MOTOR GROMMET 
    Refer to PROCEDURE - Step 1
  20. INSTALL REAR WIPER MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  21. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY 
    Refer to PROCEDURE - Step 11
  22. INSTALL REAR WIPER ARM HEAD CAP 
  23. INSTALL REAR WASHER NOZZLE 
  24. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY LH 
  25. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY RH 
  26. INSTALL REAR SPOILER ASSEMBLY 

    Refer to PROCEDURE - Step 3

  27. INSTALL HOLE PLUG 
  28. INSTALL BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH 
    Refer to PROCEDURE - Step 1
  29. INSTALL BACK DOOR WEIGHT 

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  30. INSTALL MULTIPLEX NETWORK DOOR ECU 

    See step  1

  31. INSTALL INNER MIRROR CAMERA ASSEMBLY (w/ Digital Inner Mirror) 
  32. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH 
  33. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH 
  34. INSTALL BACK DOOR TRIM BOARD ASSEMBLY 
  35. INSTALL BACK DOOR SERVICE HOLE COVER 
  36. INSTALL SWITCH BASE 
  37. INSTALL BACK DOOR INSIDE HANDLE 
  38. INSTALL BACK DOOR LOCK COVER 
    1. GTY1053967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area Primer
      Double-sided Tape - -
      1. Clean the surface of the back door panel sub-assembly.

        1. Remove any remaining double-sided tape from the back door panel sub-assembly.

        NOTE:
        • Installing the back door lock cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

        2. Wipe off any adhesive residue with cleaner.

      2. Apply primer to back door panel sub-assembly on the installation area of the back door lock cover.

        1. Using a brush or felt, apply primer or equivalent to the back door lock cover installation area.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Do not apply primer to the painted side.
        • Do not touch the back door panel sub-assembly until the primer has dried.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

      3. Install a new back door lock cover.

        1. Peel off the release paper from a new back door lock cover.

        2. Engage the guide and 2 claws to install a new back door lock cover.

        NOTE:
        • After removing the release paper, do not touch the surface of the tape with your fingers or cotton work gloves.
        • The application strength of the back door lock cover will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

        HINT: 

        • Apply pressure so that it does not lift up from the back door panel sub-assembly.
        • Pushing force: 50 N (5.1 kgf) for 3 seconds
  39. INSTALL ROPE HOOK 
  40. INSTALL BACK DOOR SIDE GARNISH LH 
  41. INSTALL BACK DOOR SIDE GARNISH RH 
  42. INSTALL BACK DOOR UPPER TRIM COVER 
  43. INITIALIZE POWER BACK DOOR SYSTEM 

    Refer to INITIALIZATION [11/2021 - ]

  44. INSPECT POWER BACK DOOR SYSTEM 
    Refer to OPERATION CHECK [11/2021 - ]
  45. PERFORM CALIBRATION 
    1. w/ Parking Assist Monitor System:

      Refer to CALIBRATION [11/2021 - ]

    2. w/ Panoramic View Monitor System:

      Refer to CALIBRATION [11/2021 - 03/2024] , or refer to CALIBRATION [03/2024 - ]

    3. w/ Advanced Park:

      Refer to CALIBRATION [11/2021 - 03/2024] , or refer to CALIBRATION [03/2024 - ]

  46. ADJUST BACK DOOR 
    HINT: 
    When the back door damper stay lower bracket is removed, it is necessary to perform back door position adjustment.
    Refer to ADJUSTMENT [11/2021 - ] 
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