DTC B1500-13: Fuel Sender Circuit Open [11/2021 - 03/2024]: Procedure
- READ VALUE USING GTS
- Read the Data List according to the display on the GTS.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset See [Normal Condition 1] The detected value of the fuel sender gauge assembly is displayed. HINT:
[Normal Condition 1]: Fuel Input
*a Fuel Receiver Gauge *b Segments Refer to the following table to find the approximate indicated value of the fuel receiver gauge based on the value of the Data List item:
Data List: Fuel Input (L) Fuel Receiver Gauge Indication 46.0 or more Segments illuminate 8/8 40.3 to 46.0 Segments illuminate 7/8 34.5 to 40.3 Segments illuminate 6/8 28.7 to 34.5 Segments illuminate 5/8 22.9 to 28.7 Segments illuminate 4/8 17.1 to 22.9 Segments illuminate 3/8 11.3 to 17.1 Segments illuminate 2/8 5.5 to 11.3 Segments illuminate 1/8 below 5.5 Segments illuminate 0/8
Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the GTS A Fuel level data cannot be displayed on the GTS B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
B
See step 2
- Read the Data List according to the display on the GTS.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
Refer to INSPECTION [11/2021 - 03/2024]
Result
Proceed to OK NG Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [11/2021 - 03/2024]
Result:
OK
See step 3
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Measure the resistance according to the value(s) in the table below.
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Standard Resistance
Tester Connection Condition Specified Condition G118-1 (FV) - A-3 Always Below 1 Ω G118-2 (FE) - A-2 Always Below 1 Ω G118-3 (FR) - A-1 Always Below 1 Ω G118-1 (FV) - G118-2 (FE)
or
A-3 - A-2Always 10 kΩ or higher G118-1 (FV) - G118-3 (FR)
or
A-3 - A-1Always 10 kΩ or higher G118-2 (FE) - G118-3 (FR)
or
A-2 - A-1Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [11/2021 - 03/2024]
Result:
OK
See step 4
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
Pre-procedure1
- Disconnect the D22 combination meter assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition G118-3 (FR) - D22-7 (FR) Always Below 1 Ω G118-2 (FE) - D22-25 (FE&B) Always Below 1 Ω G118-1 (FV) - D22-23 (FV) Always Below 1 Ω G118-3 (FR) or D22-7 (FR) - Body ground Always 10 kΩ or higher G118-1 (FV) or D22-23 (FV) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- None
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [11/2021 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the D22 combination meter assembly connector.