Installation [12/2021 - ]: Procedure

1. Fig 1: Rack And Pinion Install In The Order Shown

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction (1)

   Install in this Direction (2)

   1. Insert the rack and pinion power steering gear assembly into the vehicle in the order shown in the illustration.
   2. Install the rack and pinion power steering gear assembly to the front frame assembly with the 3 bolts, 3 nuts and 3 washers.

      Torque: 120 N.m (1224 kgf/cm, 89 ft.lbf) 

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the 2 wire harness connectors to the rack and pinion power steering gear assembly.

      HINT: 

      Move the lock lever to connect as shown in the illustration.

   2. Attach the 3 clamps and connect the connector.
   3. Attach the 2 clamps and connect the wire harness to the rack and pinion power steering gear assembly with the bolt.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the front bound stopper bracket sub-assembly LH with the 4 bolts.

      Bolt (A), (B) 

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

      Bolt (C), (D) 

      Torque: 76 N.m (775 kgf/cm, 56 ft.lbf) 

      NOTE:

      Install the 4 bolts in the order of (A), (B), (C) and (D).

1. Perform the same procedure as for the LH side.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the tie rod end sub-assembly LH to the front lower ball joint assembly with the a new nut.

      Torque: 120 N.m (1224 kgf/cm, 89 ft.lbf) 

   2. Install a new clip.
      NOTE:

      Further tighten the nut up to 60° if the holes for the clip are not aligned.

1. Perform the same procedure as for the LH side.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Matchmark

   -

   -

   1. If the dust cover was removed, install by aligning with the matchmarks.
   2. Align the part of the dust cover labeled A with the No. 2 steering intermediate shaft, and install the No. 2 steering intermediate shaft assembly to the rack and pinion power steering gear assembly.
   3. Tighten the No. 2 steering intermediate shaft with the bolt.

      Torque: 35 N.m (357 kgf/cm, 26 ft.lbf) 

      NOTE:

      Be careful not to damage the dust cover.

Refer to INSTALLATION [12/2021 - ]

Refer to PROCEDURE - Step 3

Refer to ADJUSTMENT [12/2021 - 11/2022] , or refer to ADJUSTMENT [11/2022 - ]

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Torque Wrench Fulcrum Length	*b	Length of 131.5 mm (5.177 in.)
   *c	30 mm (1.181 in.)	-	-

   1. Using SST, tighten the nut of the tie rod end sub-assembly LH.
      • SST: 09922-10010 

      Specified tightening torque 

      Torque: 90 N.m (918 kgf/cm, 66 ft.lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [12/2021 - ]

      • When using SST (fulcrum length of 131.5 mm (5.177 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 59.4 N.m (606 kgf/cm, 44 ft.lbf)

1. Perform the same procedure as for the LH side.

Refer to ECU CONFIGURATION [12/2021 - ]

Refer to UPDATE ECU SECURITY KEY [12/2021 - ]

Refer to POWER STEERING ECU INITIAL SETTING [12/2021 - ]