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Home >> Lexus >> 2022 >> LX 600 Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Panels / Trim - Service Information (2 Of 2) >> Grille Shutter >> Reassembly [12/2021 - ] >> Procedure

Reassembly [12/2021 - ]: Procedure

  1. INSTALL NO. 7 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 7 radiator grille seal, heat the No. 7 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 7 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 7 radiator grille seal and radiator shutter excessively.

    1. GTY1057396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment *d Edge of Curved Surface
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A 63.7 mm (2.51 in.) B 11 mm (0.433 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 7 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 7 radiator grille seal.
      3. Install the No. 7 radiator grille seal in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  2. INSTALL NO. 1 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 1 radiator grille seal, heat the No. 1 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 1 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 1 radiator grille seal and radiator shutter excessively.

    1. GTY1057156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment *d Attachment Error
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A Below 3 mm (0.118 in.) B 16 mm (0.630 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 1 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 1 radiator grille seal.
      3. Install the No. 1 radiator grille seal in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  3. INSTALL NO. 2 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 2 radiator grille seal, heat the No. 2 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 2 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 2 radiator grille seal and radiator shutter excessively.

    1. GTY1058435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment *d Attachment Error
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A Below 3 mm (0.118 in.) B 16 mm (0.630 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 2 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 2 radiator grille seal.
      3. Install the No. 2 radiator grille seal in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  4. INSTALL NO. 3 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 3 radiator grille seal, heat the No. 3 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 3 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 3 radiator grille seal and radiator shutter excessively.

    1. GTY1057955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment *d Attachment Error
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A Below 3 mm (0.118 in.) B 21 mm (0.827 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 3 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 3 radiator grille seal.
      3. Install the 2 No. 3 radiator grille seals in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  5. INSTALL NO. 5 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 5 radiator grille seal, heat the No. 5 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 5 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 5 radiator grille seal and radiator shutter excessively.

    1. GTY1057046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment *d Attachment Error
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A Below 3 mm (0.118 in.) B 21 mm (0.827 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 5 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 5 radiator grille seal.
      3. Install the 2 No. 5 radiator grille seals in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  6. INSTALL NO. 8 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 8 radiator grille seal, heat the No. 8 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 8 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 8 radiator grille seal and radiator shutter excessively.

    1. GTY1057653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment - -
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A 60.5 mm (2.38 in.) B 14.6 mm (0.575 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 8 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 8 radiator grille seal.
      3. Install the 2 No. 8 radiator grille seals in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  7. INSTALL NO. 6 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 6 radiator grille seal, heat the No. 6 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 6 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 6 radiator grille seal and radiator shutter excessively.

    1. GTY1057099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment *d Attachment Error
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A 13 mm (0.512 in.) B Below 3 mm (0.118 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 6 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 6 radiator grille seal.
      3. Install the 2 No. 6 radiator grille seals in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

  8. INSTALL NO. 4 RADIATOR GRILLE SEAL 
    NOTE:

    When installing the No. 4 radiator grille seal, heat the No. 4 radiator grille seal and radiator shutter using a heat light.

    Standard Value

    Part Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)
    No. 4 Radiator Grille Seal 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the No. 4 radiator grille seal and radiator shutter excessively.

    1. GTY1058162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line *b Standard of Seal Attachment
      *c Range of Seal Attachment - -
      STANDARD MEASUREMENT

      Area Dimensions Area Dimensions
      A 100.6 mm (3.96 in.) B 13 mm (0.512 in.)
      1. Clean the radiator shutter surface.

        1. When reusing the radiator shutter, remove remaining double-sided tape from the radiator shutter.

        2. Using a heat light, heat the radiator shutter surface.

        3. Clean the installation area surface.

        NOTE:
        • Installing the No. 4 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      2. Using a heat light, heat the radiator shutter and a new No. 4 radiator grille seal.
      3. Install the 2 No. 4 radiator grille seals in the position shown in the illustration.

        HINT: 

        Apply pressure so that it does not lift up from the radiator shutter.

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