Reassembly [12/2021 - ]: Procedure

NOTE: When installing the back door outside garnish protector, heat the lower back door outside garnish sub-assembly and back door outside garnish protector using a heat light.

Standard Value

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Mark-off Line

   -

   -

   1. Clean the surface of the lower back door outside garnish sub-assembly.

      1. When reusing the lower back door outside garnish sub-assembly, remove remaining double-sided tape from the lower back door outside garnish sub-assembly.

      2. Using a heat light, heat the lower back door outside garnish sub-assembly surface.

      3. Wipe off any tape adhesive residue with cleaner.

      NOTE:

      • Installing the back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
   2. Primer application.

      1. Apply primer to the lower back door outside garnish sub-assembly on the installation area of the back door outside garnish protector using a brush or felt.

      NOTE:

      • Replace the brush or felt if it is dirty or has become hardened.
      • Keep any painted surface free from primer.
      • If the primer contacts a painted surface, it may leave light primer marks.
      • Do not touch surfaces to which primer has been applied until the back door outside garnish protector has been attached.

      2. Let the primer dry sufficiently.

      NOTE:

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time

      10 minutes or more (at 23°C (73°F))

   3. Using a heat light, heat the lower back door outside garnish sub-assembly and a new back door outside garnish protector.
   4. Install the back door outside garnish protector in the position shown in the illustration.
      NOTE:

      The application strength of the back door outside garnish protector will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

      HINT: 

      Apply pressure so that it does not lift up from the lower back door outside garnish sub-assembly.

2. Use the same procedure for the other side.

NOTE: When installing the No. 2 back door outside garnish protector, heat the lower back door outside garnish sub-assembly and No. 2 back door outside garnish protector using a heat light.

Standard Value

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Mark-off Line

   -

   -

   1. Clean the surface of the lower back door outside garnish sub-assembly.

      1. When reusing the lower back door outside garnish sub-assembly, remove remaining double-sided tape from the lower back door outside garnish sub-assembly.

      2. Using a heat light, heat the lower back door outside garnish sub-assembly surface.

      3. Wipe off any tape adhesive residue with cleaner.

      NOTE:

      • Installing the No. 2 back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
   2. Primer application.

      1. Apply primer to the lower back door outside garnish sub-assembly on the installation area of the No. 2 back door outside garnish protector using a brush or felt.

      NOTE:

      • Replace the brush or felt if it is dirty or has become hardened.
      • Keep any painted surface free from primer.
      • If the primer contacts a painted surface, it may leave light primer marks.
      • Do not touch surfaces to which primer has been applied until the No. 2 back door outside garnish protector has been attached.

      2. Let the primer dry sufficiently.

      NOTE:

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time

      10 minutes or more (at 23°C (73°F))

   3. Using a heat light, heat the lower back door outside garnish sub-assembly and a new 4 No. 2 back door outside garnish protectors.
   4. Install the 4 No. 2 back door outside garnish protectors in the position shown in the illustration.
      NOTE:

      The application strength of the No. 2 back door outside garnish protector will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

      HINT: 

      Apply pressure so that it does not lift up from the lower back door outside garnish sub-assembly.

NOTE: When installing the No. 1 back door outside garnish protector, heat the lower back door outside garnish sub-assembly and No. 1 back door outside garnish protector using a heat light.

Standard Value

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Mark-off Line

   -

   -

   1. Clean the surface of the lower back door outside garnish sub-assembly.

      1. When reusing the lower back door outside garnish sub-assembly, remove remaining double-sided tape from the lower back door outside garnish sub-assembly.

      2. Using a heat light, heat the lower back door outside garnish sub-assembly surface.

      3. Wipe off any tape adhesive residue with cleaner.

      NOTE:

      • Installing the No. 1 back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
   2. Primer application.

      1. Apply primer to the lower back door outside garnish sub-assembly on the installation area of the No. 1 back door outside garnish protector using a brush or felt.

      NOTE:

      • Replace the brush or felt if it is dirty or has become hardened.
      • Keep any painted surface free from primer.
      • If the primer contacts a painted surface, it may leave light primer marks.
      • Do not touch surfaces to which primer has been applied until the No. 1 back door outside garnish protector has been attached.

      2. Let the primer dry sufficiently.

      NOTE:

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time

      10 minutes or more (at 23°C (73°F))

   3. Using a heat light, heat the lower back door outside garnish sub-assembly and a new 3 No. 1 back door outside garnish protectors.
   4. Install the 3 No. 1 back door outside garnish protectors in the position shown in the illustration.
      NOTE:

      The application strength of the No. 1 back door outside garnish protector will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

      HINT: 

      Apply pressure so that it does not lift up from the lower back door outside garnish sub-assembly.