DTC P2530-12: IG2 Signal Circuit Short to Auxiliary Battery [11/2021 - 10/2023]: Procedure
- CHECK AUXILIARY BATTERY VOLTAGE
- Turn the power switch off and turn on the high beam headlights for 30 seconds. This will remove the surface charge from the auxiliary battery.
- Turn the high beam headlights off.
- Measure the auxiliary battery voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal - 20°C (68°F)
- Power switch off
11.0 V or more Result
Proceed to OK NG
Result:
NG
See step 6
Result:
OK
See step 2
- CLEAR DTC
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Clear the DTCs.
Powertrain > Hybrid Control > Clear DTCs
- Turn the power switch off.
Result
Proceed to NEXT
Result:
NEXT
See step 3
- CHECK DTC OUTPUT (HYBRID CONTROL)
- Turn the power switch on (IG) and wait for 15 seconds or more.
- Turn the power switch off and wait for 2 minutes or more.
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Check for DTCs.
Powertrain > Hybrid Control > Trouble Codes
Result
Result Proceed to P2530-12 is output. A P2530-12 is not output. B - Turn the power switch off.
Result:
B
CHECK FOR INTERMITTENT PROBLEMS. Refer to CHECK FOR INTERMITTENT PROBLEMS [11/2021 - 10/2023]
Result:
A
See step 4
- CHECK DTC OUTPUT (HYBRID CONTROL)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Check for DTCs.
Powertrain > Hybrid Control > Trouble Codes
Result
Result Proceed to U0110-87, U0129-87, U0140-87, U0151-87, U0164-87 or U1170-87 is also output. A U0110-87, U0129-87, U0140-87, U0151-87, U0164-87 or U1170-87 is not output. B - Turn the power switch off.
Result:
B
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY). Refer to REMOVAL [11/2021 - 10/2022] , or refer to REMOVAL [10/2022 - 10/2023]
Result:
A
See step 5
- CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY
- Disconnect the G166 and A106 hybrid vehicle control ECU assembly connectors.
*a Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly) - Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition G166-26 (IG2) - A106-1 (E01) Power switch off Below 9 V - Reconnect the G166 and A106 hybrid vehicle control ECU assembly connectors.
Result
Proceed to OK NG
Result:
OK
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY. Refer to REMOVAL [11/2021 - 10/2022] , or refer to REMOVAL [10/2022 - 10/2023]
Result:
NG
See step 7
- Disconnect the G166 and A106 hybrid vehicle control ECU assembly connectors.
- CHARGE OR REPLACE AUXILIARY BATTERY
Result:
NEXT
See step 2
- INSPECT PASSENGER SIDE JUNCTION BLOCK ASSEMBLY (IG2 P RELAY)
- Disconnect the 4F and 4L passenger side junction block assembly connectors.
*1 Passenger Side Junction Block Assembly - - - Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Short)
Tester Connection Condition Specified Condition 4F-20 - 4L-1 Always 10 kΩ or higher - Reconnect the 4F and 4L passenger side junction block assembly connectors.
Result
Proceed to OK NG
Result:
NG
REPLACE PASSENGER SIDE JUNCTION BLOCK ASSEMBLY (IG2 P RELAY)
Result:
OK
See step 8
- Disconnect the 4F and 4L passenger side junction block assembly connectors.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - PASSENGER SIDE JUNCTION BLOCK ASSEMBLY)
- Disconnect the G166 hybrid vehicle control ECU assembly connector.
*a Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly) - Remove the 4F passenger side junction block assembly connector.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition G166-26 (IG2) - Body ground Power switch off 1 V or less - Install the 4F passenger side junction block assembly connector.
- Reconnect the G166 hybrid vehicle control ECU assembly connector.
Result
Proceed to OK NG
Result:
OK
CHECK FOR INTERMITTENT PROBLEMS
- Check for intermittent problems.
Refer to CHECK FOR INTERMITTENT PROBLEMS [11/2021 - 10/2023]
- Check the connection and terminal contact pressure of the connectors and wire harnesses between the hybrid vehicle control ECU assembly and the passenger side junction block assembly.
- When the power switch is on (READY), jiggle the connectors and wire harnesses between the hybrid vehicle control ECU assembly and the passenger side junction block assembly.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the G166 hybrid vehicle control ECU assembly connector.