DTC B1500-13: Fuel Sender Circuit Open [10/2018 - 07/2022]: Procedure
- READ VALUE USING TECHSTREAM
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Enter the following menus: Body Electrical / Combination Meter / Data List.
- Read the Data List according to the display on the Techstream.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel level gauge output Min.: 0.00 L, Max.: 655.35 L or Unset for HV Model: - Fuel receiver gauge indicates F: 34.78 L
- Fuel receiver gauge indicates 3/4: 27.18 L
- Fuel receiver gauge indicates 1/2: 19.59 L
- Fuel receiver gauge indicates 1/4: 11.99 L
- Fuel receiver gauge indicates E: 4.39 L
for Gasoline Model:- Fuel receiver gauge indicates F: 40.91 L
- Fuel receiver gauge indicates 3/4: 31.86 L
- Fuel receiver gauge indicates 1/2: 22.80 L
- Fuel receiver gauge indicates 1/4: 13.75 L
- Fuel receiver gauge indicates E: 4.70 L
- Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the Techstream A Fuel level data cannot be displayed on the Techstream B
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2018 - 07/2022]
Result:
B
See step 2
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
- Disconnect the N9 fuel suction tube with pump and gauge assembly connector.
- Disconnect the F23 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition N9-1 (FV) - F23-34 (FV) Always Below 1 Ω N9-3 (FR) - F23-33 (FR) Always Below 1 Ω N9-2 (FE) - F23-32 (FE) Always Below 1 Ω N9-1 (FV) or F23-34 (FV) - Body ground Always 10 kΩ or higher N9-3 (FR) or F23-33 (FR) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 3
- INSPECT FUEL SENDER GAUGE ASSEMBLY
- Remove the fuel sender gauge assembly.
- for HV Model:
Refer to REMOVAL [10/2018 - 07/2022]
- for Gasoline Model:
Refer to REMOVAL [10/2018 - 07/2022]
- for HV Model:
- Inspect the fuel sender gauge assembly.
- for HV Model:
Refer to INSPECTION [10/2018 - ]
- for Gasoline Model:
Refer to INSPECTION [10/2018 - 07/2022]
Result
Result Proceed to OK A NG (for HV Model) B NG (for Gasoline Model) C - for HV Model:
Result:
B
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [10/2018 - 07/2022]
Result:
C
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [10/2018 - 07/2022]
Result:
A
See step 4
- Remove the fuel sender gauge assembly.
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
*a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition N9-1 (FV) - A-3 Always Below 1 Ω N9-2 (FE) - A-2 Always Below 1 Ω N9-3 (FR) - A-1 Always Below 1 Ω N9-1 (FV) - N9-3 (FR) or A-3 - A-1 Always 10 kΩ or higher N9-1 (FV) - N9-2 (FE) or A-3 - A-2 Always 10 kΩ or higher N9-2 (FE) - N9-3 (FR) or A-2 - A-1 Always 10 kΩ or higher Result
Result Proceed to OK A NG (for HV Model) B NG (for Gasoline Model) C
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [10/2018 - 07/2022]
Result:
B
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [10/2018 - 07/2022]
Result:
C
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [10/2018 - 07/2022]
- Measure the resistance according to the value(s) in the table below.