Components [09/2014 - ]

Fig 1: Engine Unit Replacement Components With Torque Specifications (1 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	ENGINE OIL LEVEL SENSOR	*2	FRONT NO. 1 ENGINE MOUNTING BRACKET LH
*3	FRONT NO. 1 ENGINE MOUNTING BRACKET RH	*4	NO. 3 COVER SUB-ASSEMBLY
*5	NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY	*6	NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY
*7	WIRE HARNESS CLAMP BRACKET	*8	ENGINE WIRE
*9	TRANSMISSION BREATHER ASSEMBLY	*10	GASKET
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 2: Engine Unit Replacement Components With Torque Specifications (2 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	WATER BY-PASS PIPE SUB-ASSEMBLY	*2	PURGE VALVE (PURGE VSV)
*3	FUEL VAPOR FEED HOSE	*4	NO. 1 FUEL VAPOR FEED HOSE
*5	INJECTOR DRIVER BRACKET	*6	WATER BY-PASS HOSE
*7	NO. 3 WATER BY-PASS HOSE	*8	NO. 5 WATER BY-PASS HOSE
	N.m (kgf/cm, ft.lbf): Specified torque	-	-

Fig 3: Engine Unit Replacement Components With Torque Specifications (3 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	INJECTOR DRIVER	*2	INTAKE AIR SURGE TANK ASSEMBLY
*3	NO. 1 ENGINE COVER SUB-ASSEMBLY	*4	NO. 2 ENGINE COVER SUB-ASSEMBLY LH
*5	THROTTLE BODY WITH MOTOR ASSEMBLY	*6	NO. 3 WATER BY-PASS HOSE
*7	NO. 5 WATER BY-PASS HOSE	*8	WATER BY-PASS HOSE
*9	VENTILATION HOSE	*10	NO. 4 WATER BY-PASS HOSE
*11	GASKET	*12	THROTTLE BODY GASKET
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 4: Engine Unit Replacement Components With Torque Specifications (4 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	FUEL DELIVERY PIPE SUB-ASSEMBLY	*2	FUEL INJECTOR ASSEMBLY (for Port Injection)
*3	FUEL TUBE SUB-ASSEMBLY	*4	NO. 2 FUEL TUBE SUB-ASSEMBLY
*5	INJECTOR VIBRATION INSULATOR (for Port Injection)	*6	NO. 1 DELIVERY PIPE SPACER
*7	NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY	*8	EFI FUEL PIPE CLAMP
*9	WIRE HARNESS BRACKET	*10	NO. 6 ENGINE WIRE
*11	NO. 7 ENGINE WIRE	*12	O-RING
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 5: Engine Unit Replacement Components With Torque Specifications (5 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	FUEL PUMP INSULATOR	*2	FUEL PUMP ASSEMBLY
*3	NO. 1 FUEL PIPE SUB-ASSEMBLY	*4	NO. 2 FUEL PIPE SUB-ASSEMBLY
*5	NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY	*6	NO. 3 FUEL PIPE SUB-ASSEMBLY
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
*	For use with a union nut wrench	-	-

Fig 6: Engine Unit Replacement Components With Torque Specifications (6 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	CASE SEPARATOR	*2	FUEL DELIVERY PIPE LH
*3	FUEL DELIVERY PIPE RH	*4	FUEL INJECTOR ASSEMBLY (for Direct Injection)
*5	FUEL INJECTOR SEAL	*6	INJECTOR VIBRATION INSULATOR (for Direct Injection)
*7	NO. 4 FUEL PIPE SUB-ASSEMBLY	*8	NO. 1 FUEL INJECTOR BACK-UP RING
*9	NO. 3 FUEL INJECTOR BACK-UP RING	*10	NOZZLE HOLDER CLAMP
*11	O-RING	*12	C-RING
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	Do not apply lubricants to the threaded parts	*	For use with a union nut wrench

Fig 7: Engine Unit Replacement Components With Torque Specifications (7 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	ENGINE COOLANT TEMPERATURE SENSOR	*2	ENGINE OIL PRESSURE SWITCH ASSEMBLY
*3	IGNITION COIL ASSEMBLY	*4	WATER INLET HOUSING
*5	KNOCK CONTROL SENSOR	*6	NO. 2 IDLER PULLEY SUB-ASSEMBLY
*7	NO. 4 ENGINE COVER SUB-ASSEMBLY	*8	NO. 5 ENGINE WIRE
*9	WATER PUMP PULLEY	*10	OIL PUMP DRIVE SHAFT PULLEY
*11	ENGINE OIL TEMPERATURE SENSOR	*12	GASKET
*13	NO. 5 WATER BY-PASS HOSE	*14	WATER INLET HOSE
*15	NO. 3 WATER BY-PASS HOSE	*16	NO. 1 WATER INLET HOUSING GASKET
*17	WIRE HARNESS CLAMP BRACKET	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	*	For use with SST
•	Non-reusable part		Adhesive 1324
*	Precoated part	-	-

Fig 8: Engine Unit Replacement Components With Torque Specifications (8 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY LH	*2	CYLINDER HEAD COVER SUB-ASSEMBLY LH
*3	NO. 1 V-BANK COVER BRACKET	*4	VVT SENSOR
*5	OIL FILLER CAP SUB-ASSEMBLY	*6	OIL FILLER CAP GASKET
*7	OIL FILLER CAP HOUSING	*8	OIL FILLER CAP HOUSING GASKET
*9	FUEL PUMP SPACER GASKET	*10	SPARK PLUG
*11	SEAL WASHER	*12	O-RING
*13	OIL CONTROL VALVE FILTER LH	*14	GASKET
*15	CYLINDER HEAD COVER SPACER LH	*16	CYLINDER HEAD COVER GASKET LH
*17	OIL HOLE GASKET	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 9: Engine Unit Replacement Components With Torque Specifications (9 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	CAMSHAFT POSITION SENSOR	*2	CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY RH
*3	CYLINDER HEAD COVER SUB-ASSEMBLY	*4	NO. 1 V-BANK COVER BRACKET
*5	FUEL PUMP SPACER GASKET	*6	VVT SENSOR
*7	SPARK PLUG	*8	SEAL WASHER
*9	OIL CONTROL VALVE FILTER RH	*10	CYLINDER HEAD COVER SPACER RH
*11	CYLINDER HEAD COVER GASKET	*12	OIL HOLE GASKET
*13	O-RING	*14	GASKET
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 10: Engine Unit Replacement Components With Torque Specifications (10 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	CAMSHAFT TIMING CONTROL MOTOR WITH EDU ASSEMBLY LH	*2	CAMSHAFT TIMING CONTROL MOTOR WITH EDU ASSEMBLY RH
*3	CRANKSHAFT POSITION SENSOR	*4	CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY
*5	ENGINE REAR OIL SEAL	*6	ENGINE REAR OIL SEAL RETAINER
*7	FRONT WATER BY-PASS JOINT	*8	CYLINDER BLOCK WATER DRAIN COCK PLUG
*9	V-RIBBED BELT TENSIONER ASSEMBLY	*10	GASKET
*11	O-RING	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	MP Grease		Adhesive 1344
*	Precoated part	-	-

Fig 11: Engine Unit Replacement Components With Torque Specifications (11 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	CRANKSHAFT PULLEY	*2	INLET WATER PIPE
*3	TIMING CHAIN COVER ASSEMBLY	*4	TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
*5	CRANKSHAFT PULLEY SET BOLT	*6	OIL FILTER BRACKET STAY
*7	OIL FILTER CAP ASSEMBLY	*8	OIL FILTER ELEMENT
*9	OIL FILTER BRACKET	*10	OIL COOLER ASSEMBLY
*11	UNION BOLT	*12	O-RING
*13	GASKET	*14	OIL THERMOSTAT HOUSING ASSEMBLY
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	MP Grease		Do not apply lubricants to the threaded parts

Fig 12: Engine Unit Replacement Components With Torque Specifications (12 Of 17)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	NO. 1 OIL PIPE	*2	NO. 2 OIL PIPE
*3	NO. 3 OIL PIPE	*4	OIL PIPE SEAL
*5	ENGINE WATER PUMP ASSEMBLY	*6	GASKET
*7	OIL PUMP RELIEF VALVE PLUG	*8	SCAVENGING PUMP ASSEMBLY
*9	O-RING	*10	WATER PUMP GASKET
*11	STUD BOLT	*12	RING PIN
*13	STRAIGHT PIN	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 13: Engine Unit Replacement Components With Torque Specifications (13 Of 17)

*1	CAMSHAFT TIMING GEAR ASSEMBLY	*2	CHAIN SUB-ASSEMBLY
*3	CHAIN TENSIONER SLIPPER	*4	CRANKSHAFT TIMING GEAR KEY
*5	NO. 1 CHAIN TENSIONER ASSEMBLY	*6	NO. 1 CHAIN VIBRATION DAMPER
*7	NO. 2 CHAIN TENSIONER ASSEMBLY	*8	NO. 3 CHAIN TENSIONER ASSEMBLY
*9	NO. 2 CHAIN SUB-ASSEMBLY	*10	CAMSHAFT TIMING EXHAUST GEAR
*11	OIL PUMP GASKET	*12	CRANKSHAFT TIMING SPROCKET LH
*13	CRANKSHAFT TIMING GEAR	*14	CHAIN TENSIONER GASKET
*15	O-RING	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 14: Engine Unit Replacement Components With Torque Specifications (14 Of 17)

*1	NO. 3 CAMSHAFT BEARING CAP	*2	NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
*3	NO. 3 CAMSHAFT SUB-ASSEMBLY	*4	NO. 4 CAMSHAFT SUB-ASSEMBLY
*5	OIL REFLECTOR PLATE LH	*6	SPARK PLUG TUBE GASKET
*7	VALVE ADJUSTING SHIM	*8	CYLINDER HEAD VALVE ROCKER ARM PIVOT LH
*9	CAMSHAFT HOUSING LH	*10	NO. 4 CAMSHAFT BEARING CAP
*11	NO. 2 CAMSHAFT BEARING CAP	*12	OIL HOLE GASKET
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
*T1	1st: 10 (102, 7) 2nd: 24 (245, 18)	-	-

Fig 15: Engine Unit Replacement Components With Torque Specifications (15 Of 17)

*1	CAMSHAFT	*2	NO. 3 CAMSHAFT BEARING CAP
*3	NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY	*4	NO. 2 CAMSHAFT
*5	OIL REFLECTOR PLATE RH	*6	SPARK PLUG TUBE GASKET
*7	VALVE ADJUSTING SHIM	*8	CYLINDER HEAD VALVE ROCKER ARM PIVOT RH
*9	CAMSHAFT HOUSING RH	*10	NO. 4 CAMSHAFT BEARING CAP
*11	NO. 1 CAMSHAFT BEARING CAP	*12	OIL HOLE GASKET
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
*T1	1st: 10 (102, 7) 2nd: 24 (245, 18)	-	-

Fig 16: Engine Unit Replacement Components With Torque Specifications (16 Of 17)

*1	CYLINDER BLOCK WATER JACKET SPACER	*2	CYLINDER HEAD GASKET
*3	CYLINDER HEAD SUB-ASSEMBLY	*4	HEAT EXCHANGER ASSEMBLY
*5	NO. 2 CYLINDER HEAD GASKET	*6	CYLINDER HEAD SET BOLT
*7	PLATE WASHER	*8	VENTILATION PIPE GASKET
*9	OIL DRAIN PIPE SUB-ASSEMBLY	*10	O-RING
*11	CYLINDER HEAD LH	*12	CYLINDER BLOCK SUB-ASSEMBLY
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
*T1	1st: 36 (367, 27) 2nd: Turn 90° 3rd: Turn 90°	-	-

Fig 17: Engine Unit Replacement Components With Torque Specifications (17 Of 17)

*1	NO. 1 OIL PAN BAFFLE PLATE	*2	NO. 2 OIL PAN SUB-ASSEMBLY
*3	OIL STRAINER SUB-ASSEMBLY	*4	OIL PAN SUB-ASSEMBLY
*5	OIL PAN DRAIN PLUG	*6	O-RING
*7	GASKET	*8	STUD BOLT
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part