Fuel Receiver Gauge Display Malfunction [07/2020 - 05/2023]: Procedure
- CHECK SYMPTOMS
- Ask the customer about the problem symptoms.
Result
Result Proceed to Malfunction occurs when adding fuel (Even after adding fuel, reading does not increase at all or increases very slowly, etc.) A Malfunction occurs during normal driving (The reading does not change, decreases quickly or decreases when the vehicle is not being driven, etc.) (The problem symptom recurs) B Malfunction occurs during normal driving (The reading does not change, decreases quickly or decreases when the vehicle is not being driven, etc.) (The problem symptom does not recur) C
Result:
B
See step 10
Result:
C
See step 14
Result:
A
See step 2
- Ask the customer about the problem symptoms.
- CHECK FOR DTC (SFI SYSTEM)
- Check if SFI system DTCs are output.
Refer to DTC CHECK / CLEAR [07/2020 - 05/2023]
Powertrain > Engine > Trouble Codes
Result
Result Proceed to SFI system DTCs are not output. A SFI system DTCs are output. B
Result:
B
GO TO SFI SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [07/2020 - ]
Result:
A
See step 3
- Check if SFI system DTCs are output.
- CHECK FOR DTC (ELECTRONICALLY CONTROLLED BRAKE SYSTEM)
- Check if electronically controlled brake system DTCs are output.
Refer to DTC CHECK / CLEAR [07/2020 - ]
Chassis > ABS/VSC/TRC > Trouble Codes
Result
Result Proceed to Electronically controlled brake system DTCs are not output. A Electronically controlled brake system DTCs are output. B
Result:
B
GO TO ELECTRONICALLY CONTROLLED BRAKE SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [07/2020 - ]
Result:
A
See step 4
- Check if electronically controlled brake system DTCs are output.
- CHECK FUEL RECEIVER GAUGE OPERATION BY ADDING FUEL
- Record the fuel receiver gauge reading.
- If the fuel tank assembly is almost full, drain 20 liters or more of fuel. (This is not necessary when the fuel tank assembly is sufficiently below full.)
- Disconnect the cable from the negative (-) battery terminal to reset the fuel receiver gauge.
HINT:
Check that the engine switch is turned off before disconnecting the cable from the negative (-) battery terminal.
- Connect the cable to the negative (-) battery terminal and turn the engine switch on (IG).
- Check that the fuel receiver gauge has been reset.
- Drive the vehicle at 1.75 km/h or more, then move the shift lever to P and turn the engine switch off.
- Add 5.0 liters or more of fuel, turn the engine switch on (IG) and check that the fuel receiver gauge reading increases in proportion to the amount of fuel added.
Result
Result Proceed to Fuel receiver gauge reading increases in proportion to the amount of fuel added A Fuel receiver gauge reading does not change even when fuel is added B
Result:
B
See step 6
Result:
A
See step 5
- INSPECT FUEL TANK ASSEMBLY
HINT:
Inspect the fuel tank assembly for deformation, foreign matter or an improperly installed fuel receiver gauge, as this may be the cause of the fuel receiver gauge malfunction.
- Visually check the fuel tank assembly for any abnormalities.
- Check if there is an excessive amount of foreign matter in the fuel tank assembly.
- Check the installation condition of the fuel tank assembly, fuel sender gauge assembly.
Result
Result Proceed to Normal A Appearance of the fuel tank assembly is abnormal. B There is an excessive amount of foreign matter in the fuel tank assembly. C The fuel tank assembly, fuel sender gauge assembly is not installed correctly. D
Result:
B
REPLACE FUEL TANK ASSEMBLY. Refer to REMOVAL [07/2020 - 05/2023]
Result:
C
CLEAN INSIDE OF FUEL TANK ASSEMBLY
Result:
D
INSTALL FUEL TANK ASSEMBLY, FUEL SENDER GAUGE ASSEMBLY CORRECTLY
Result:
A
See step 6
- READ VALUE USING TECHSTREAM (FUEL INPUT, SUB FUEL INPUT)
- Using the Techstream, read the Data List.
Refer to DATA LIST / ACTIVE TEST [07/2020 - ]
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel input Min.: 0, Max.: 127.5 - Fuel receiver gauge indicates
F: 80.8 L
- Fuel receiver gauge indicates
3/4: 51.6 L
- Fuel receiver gauge indicates
1/4: 28.8 L
- Fuel receiver gauge indicates
E: 4.6 L
Unit :Liter Sub Fuel Input Sub fuel input Min.: 0, Max.: 127.5 - Fuel receiver gauge indicates
F: 80.8 L
- Fuel receiver gauge indicates
3/4: 51.6 L
- Fuel receiver gauge indicates
1/4: 28.8 L
- Fuel receiver gauge indicates
E: 4.6 L
Unit :Liter Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Sub Fuel Input OK
Fuel level data displayed on the Techstream is almost the same as the fuel receiver gauge indication.
Result
Proceed to OK NG - Fuel receiver gauge indicates
Result:
NG
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [07/2020 - ]
Result:
OK
See step 7
- Using the Techstream, read the Data List.
- CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY, NO. 2 FUEL SENDER GAUGE ASSEMBLY)
- Disconnect the P25 combination meter assembly connector.
- Disconnect the X17 fuel suction tube with pump and gauge assembly connector.
- Disconnect the X32 No. 2 fuel sender gauge assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition X17-3 (FR) - P25-12 (FR) Always Below 1 Ω X17-2 (FE) - P25-13 (FE&B) Always Below 1 Ω X17-1 (FV) - P25-14 (FV) Always Below 1 Ω P25-12 (FR) - Other terminals and body ground Always 10 kΩ or higher P25-13 (FE&B) - Other terminals and body ground Always 10 kΩ or higher P25-14 (FV) - Other terminals and body ground Always 10 kΩ or higher X32-3 (FR2) - P25-27 (FR) Always Below 1 Ω X32-2 (FE2) - P25-28 (FE) Always Below 1 Ω X32-1 (FV2) - P25-18 (FV) Always Below 1 Ω P25-27 (FR) - Other terminals and body ground Always 10 kΩ or higher P25-28 (FE) - Other terminals and body ground Always 10 kΩ or higher P25-18 (FV) - Other terminals and body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- INSPECT FUEL SUCTION PLATE
- Remove the fuel suction plate sub-assembly.
Refer to REMOVAL [07/2020 - 05/2023]
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition X17-1 (FV) - A-3 Always Below 1 Ω X17-2 (FE) - A-2 Always Below 1 Ω X17-3 (FR) - A-1 Always Below 1 Ω *a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION PLATE. Refer to REMOVAL [07/2020 - 05/2023]
Result:
OK
See step 9
- Remove the fuel suction plate sub-assembly.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
- Remove the fuel sender gauge assembly.
Refer to REMOVAL [07/2020 - 05/2023]
- Inspect the fuel sender gauge assembly.
Refer to INSPECTION [07/2020 - ]
Result
Result Proceed to OK A NG (for Fuel suction tube with pump and gauge assembly) B NG (for No. 2 fuel sender gauge assembly) C
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [07/2020 - ]
Result:
B
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [07/2020 - 05/2023]
Result:
C
REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [07/2020 - 05/2023]
- Remove the fuel sender gauge assembly.
- CHECK FOR DTC (SFI SYSTEM)
- Check if SFI system DTCs are output.
Refer to DTC CHECK / CLEAR [07/2020 - 05/2023]
Powertrain > Engine > Trouble Codes
Result
Result Proceed to SFI system DTCs are not output. A SFI system DTCs are output. B
Result:
B
GO TO SFI SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [07/2020 - ]
Result:
A
See step 11
- Check if SFI system DTCs are output.
- CHECK FOR DTC (ELECTRONICALLY CONTROLLED BRAKE SYSTEM)
- Check if electronically controlled brake system DTCs are output.
Refer to DTC CHECK / CLEAR [07/2020 - ]
Chassis > ABS/VSC/TRC > Trouble Codes
Result
Result Proceed to Electronically controlled brake system DTCs are not output. A Electronically controlled brake system DTCs are output. B
Result:
B
GO TO ELECTRONICALLY CONTROLLED BRAKE SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [07/2020 - ]
Result:
A
See step 12
- Check if electronically controlled brake system DTCs are output.
- CHECK FOR DTC
- Check for DTCs.
Refer to DTC CHECK / CLEAR [07/2020 - ]
Body Electrical > Combination Meter > Trouble Codes
Result
Result Proceed to OK A NG (B1500 are output.) B NG (B1501 are output.) C
Result:
B
GO TO DTC B1500. Refer to DTC B1500: Fuel Sender Open Detected [07/2020 - 05/2023]
Result:
C
GO TO DTC B1501. Refer to DTC B1501: Sub Fuel Sender Open Detected [07/2020 - ]
Result:
A
See step 13
- Check for DTCs.
- INSPECT FUEL RECEIVER GAUGE
- Disconnect the cable from the negative (-) battery terminal to reset the fuel receiver gauge.
HINT:
Check that the engine switch is turned off before disconnecting the cable from the negative (-) battery terminal.
- Connect the cable to the negative (-) battery terminal and turn the engine switch on (IG).
- Check if the fuel receiver gauge reading corresponds with the amount of fuel remaining in the fuel tank assembly.
Result
Result Proceed to Fuel receiver gauge reading corresponds with the amount of fuel remaining in the fuel tank assembly. A Fuel receiver gauge reading does not correspond with the amount of fuel remaining in the fuel tank assembly. B
Result:
A
END
Result:
B
See step 14
- Disconnect the cable from the negative (-) battery terminal to reset the fuel receiver gauge.
- CHECK FOR DTC (SFI SYSTEM)
- Check if SFI system DTCs are output.
Refer to DTC CHECK / CLEAR [07/2020 - 05/2023]
Powertrain > Engine > Trouble Codes
Result
Result Proceed to SFI system DTCs are not output. A SFI system DTCs are output. B
Result:
B
GO TO SFI SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [07/2020 - ]
Result:
A
See step 15
- Check if SFI system DTCs are output.
- CHECK FOR DTC (ELECTRONICALLY CONTROLLED BRAKE SYSTEM)
- Check if electronically controlled brake system DTCs are output.
Refer to DTC CHECK / CLEAR [07/2020 - ]
Chassis > ABS/VSC/TRC > Trouble Codes
Result
Result Proceed to Electronically controlled brake system DTCs are not output. A Electronically controlled brake system DTCs are output. B
Result:
B
GO TO ELECTRONICALLY CONTROLLED BRAKE SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [07/2020 - ]
Result:
A
See step 16
- Check if electronically controlled brake system DTCs are output.
- INSPECT FUEL TANK ASSEMBLY
HINT:
Inspect the fuel tank assembly for deformation, foreign matter or an improperly installed fuel receiver gauge, as this may be the cause of the fuel receiver gauge malfunction.
- Visually check the fuel tank assembly for any abnormalities.
- Check if there is an excessive amount of foreign matter in the fuel tank assembly.
- Check the installation condition of the fuel tank assembly, fuel sender gauge assembly and No. 2 fuel sender gauge assembly.
Result
Result Proceed to Normal A Appearance of the fuel tank assembly is abnormal. B There is an excessive amount of foreign matter in the fuel tank assembly. C The fuel tank assembly, fuel sender gauge assembly is not installed correctly. D
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [07/2020 - ]
Result:
B
REPLACE FUEL TANK ASSEMBLY. Refer to REMOVAL [07/2020 - 05/2023]
Result:
C
CLEAN INSIDE OF FUEL TANK ASSEMBLY
Result:
D
INSTALL FUEL TANK ASSEMBLY, FUEL SENDER GAUGE ASSEMBLY CORRECTLY