DTC B1500: Fuel Sender Open Detected [07/2020 - 05/2023]: Procedure
- READ VALUE USING TECHSTREAM (FUEL INPUT)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Body Electrical / Combination Meter / Data List.
- Read the Data List according to the display on the Techstream.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel input Min.: 0 L, Max.: 127.5 L - Fuel receiver gauge indicates
F: 80.8 L
- Fuel receiver gauge indicates
3/4: 51.6 L
- Fuel receiver gauge indicates
1/4: 28.8 L
- Fuel receiver gauge indicates
E: 4.6 L
Unit: Liter Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data can be displayed on the Techstream A Fuel level data cannot be displayed on the Techstream B - Fuel receiver gauge indicates
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [07/2020 - ]
Result:
B
See step 2
- CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
- Disconnect the X17 fuel suction tube with pump and gauge assembly connector.
- Disconnect the P25 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition X17-3 (FR) - P25-12 (FR) Always Below 1 Ω X17-2 (FE) - P25-13 (FE&B) Always Below 1 Ω X17-1 (FV) - P25-14 (FV) Always Below 1 Ω P25-12 (FR) - Body ground Always 10 kΩ or higher P25-13 (FE&B) - Body ground Always 10 kΩ or higher P25-14 (FV) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 3
- CHECK FUEL SENDER GAUGE ASSEMBLY
- Remove the fuel sender gauge assembly.
Refer to REMOVAL [07/2020 - 05/2023]
- Inspect the fuel sender gauge assembly.
Refer to INSPECTION [07/2020 - ]
Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL [07/2020 - 05/2023]
Result:
OK
See step 4
- Remove the fuel sender gauge assembly.
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
*a Component without harness connected
(fuel suction tube with pump and gauge assembly)- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition X17-1 (FV) - A-3 Always Below 1 Ω X17-2 (FE) - A-2 Always Below 1 Ω X17-3 (FR) - A-1 Always Below 1 Ω Result
Proceed to OK NG
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [07/2020 - ]
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL [07/2020 - 05/2023]
- Measure the resistance according to the value(s) in the table below.