LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2021 >> ES 300h Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 146 (Engine Mechanical System (2GR-FKS) - Service Information (3 Of 3)) >> Engine Unit >> Installation [06/2018 - 08/2021] >> Procedure

Installation [06/2018 - 08/2021]: Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2024 Lexus ES 350, 2023 Lexus ES 350, 2022 Lexus ES 350, 2021 Lexus ES 350, and 2020 Lexus ES 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL ENGINE COVER BRACKET 
    1. Install the engine cover bracket to the cylinder head cover sub-assembly LH with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  2. INSTALL WATER FILLER BRACKET 
    1. Temporarily install the water filler bracket to the camshaft housing sub-assembly LH with the 2 bolts.
      GTY764757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Stopper
      *b Protrusion
    2. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      NOTE:

      Make sure that the stopper of the water filler bracket is pressed against the protrusion of the camshaft housing sub-assembly LH when fully tightening the 2 bolts.

  3. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. Install the wire harness clamp bracket to the camshaft housing sub-assembly with the bolt.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    2. Install the wire harness clamp bracket to the camshaft housing sub-assembly LH with the bolt.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

  4. INSTALL DRIVE SHAFT BEARING BRACKET 
    1. Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.

      Torque: 63.7 N*m (650 kgf*cm, 47 ft.*lbf) 

      NOTE:

      Make sure that there is no oil on the threads of the bolts.

  5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Install a new engine oil level dipstick guide O-ring to the engine oil level dipstick guide.
    2. Apply a light coat of engine oil to the engine oil level dipstick guide O-ring.
    3. Insert the engine oil level dipstick guide end into the oil pan sub-assembly.
    4. Install the engine oil level dipstick guide to the camshaft housing sub-assembly LH with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    5. Install the engine oil level dipstick to the engine oil level dipstick guide.
  6. INSTALL WATER PUMP PULLEY 

    Refer to PROCEDURE - Step 2

  7. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Install the V-ribbed belt tensioner assembly with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

  8. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  9. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET 
    1. Temporarily install the No. 1 compressor mounting bracket to the cylinder block sub-assembly with the 2 bolts.
      GTY766122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

  10. INSTALL COMPRESSOR ASSEMBLY WITH MAGNETIC CLUTCH 

    Refer to PROCEDURE - Step 2

  11. INSTALL GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  12. INSTALL V-RIBBED BELT 

    Refer to PROCEDURE - Step 1

  13. INSTALL NO. 2 VENTILATION HOSE 
    1. Install the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.
  14. INSTALL VENTILATION HOSE 
    1. Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.
  15. INSTALL NO. 2 WATER BY-PASS HOSE 
    1. Install the No. 2 water by-pass hose to the water outlet and slide the clip to secure it.
  16. INSTALL NO. 3 WATER BY-PASS HOSE 
    1. Install the No. 3 water by-pass hose to the water inlet pipe and slide the clip to secure it.
  17. INSTALL VACUUM PUMP ASSEMBLY 
  18. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  19. INSTALL SENSOR WIRE 
    1. Engage the 2 clamps and install the sensor wire with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  20. INSTALL KNOCK CONTROL SENSOR 

    Refer to INSTALLATION [06/2018 - ]