Installation [08/2020 - 08/2021]: Procedure

1. Install a new EGR cooler gasket to the EGR cooler assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Claw

   NOTE:

   Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

2. Install a new EGR valve gasket to the EGR valve assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Claw

   NOTE:

   Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

3. Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Tighten the 3 bolts (A).

   Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

5. Tighten the 2 bolts (B).

   Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

6. Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 48

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 9