Installation [01/2020 - 08/2021]: Procedure

INSTALL BRAKE PEDAL PAD
1. Install the brake pedal pad to the brake pedal support assembly.
  HINT:
  
  Installation is easier after applying a small amount of soapy water.
INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
1. Engage the 2 claws to install the stop light switch mounting adjuster.

INSTALL BRAKE PEDAL RETURN SPRING

Install the brake pedal return spring to the brake pedal support assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Attach the bottom part of the brake pedal return spring first, making sure that the open part of the hook is facing the front of the vehicle. Attach the top part of the brake pedal return spring second, making sure that the open part of the hook is facing the rear of the vehicle.

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

Install the brake pedal support assembly while avoiding the stud bolts of the brake booster support base.
NOTE:
Be careful not to deform the bracket of the instrument panel reinforcement assembly.

for TMC Made:

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install 2 new clips.

Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque: 15 N.m (153 kgf/cm, 11 ft.lbf)

Engage the clamp to install the wire harness to the brake pedal support assembly.

INSTALL BRAKE MASTER CYLINDER GASKET
Refer to PROCEDURE - Step 1
INSTALL BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY
Refer to PROCEDURE - Step 2
INSTALL BRAKE PEDAL LINK PIN
Refer to PROCEDURE - Step 3
INSTALL STOP LIGHT SWITCH ASSEMBLY
Refer to PROCEDURE - Step 1
INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY
Refer to PROCEDURE - Step 2
CONNECT BRAKE LINE
Refer to PROCEDURE - Step 4
CONNECT NO. 1 BRAKE ACTUATOR HOSE
Refer to PROCEDURE - Step 5
CONNECT ENGINE ROOM MAIN WIRE
Refer to PROCEDURE - Step 6
BLEED NO. 1 BRAKE ACTUATOR TUBE
Refer to PROCEDURE - Step 7
CONNECT BRAKE BOOSTER PUMP CONNECTOR
Refer to PROCEDURE - Step 8

HINT:

Perform this operation only when the accumulator pressure zero down operation could not be performed using the Techstream.
FILL RESERVOIR WITH BRAKE FLUID
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Refer to PROCEDURE - Step 2
BLEED BRAKE SYSTEM
See step 3
INSPECT AND ADJUST BRAKE PEDAL
Refer to ADJUSTMENT [06/2018 - 08/2021]
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 40
INSTALL FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY
Refer to PROCEDURE - Step 15
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 3