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Shut Down Signal Circuit [10/2018 - ]: Procedure

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  1. CHECK HYBRID VEHICLE CONTROL ECU 
    1. Turn the power switch on (IG).
    2. Measure the voltage according to the value(s) in the table below.
      GTY780604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component with harness connected
      (Hybrid Vehicle Control ECU)
      - -

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      A46-6 (HSDN) - F59-3 (E1) Power switch on (IG) Below 4.5 V
    3. Turn the power switch off.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    SHUTDOWN SIGNAL CIRCUIT NORMAL (PERFORM NEXT STEP FOR REFERENCED DTC) 

    Result: 

    NG 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the service information because this may cause a malfunction.

    2. Disconnect the inverter with converter assembly connector.

      Refer to REMOVAL [10/2018 - 07/2022] Refer to REMOVAL [07/2022 - ]

    3. Disconnect the hybrid vehicle control ECU connector.
    4. Connect the cable to the negative (-) auxiliary battery terminal.
    5. Turn the power switch on (IG).
    6. Measure the voltage according to the value(s) in the table below.
      GTY790758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Inverter with Converter Assembly)
      *b Front view of wire harness connector
      (to Hybrid Vehicle Control ECU)

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      C41-22 (HSDN) or A46-6 (HSDN) - Body ground Power switch on (IG) Below 1 V
      NOTE:

      Turning the power switch on (IG) with the hybrid vehicle control ECU and inverter with converter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

    7. Turn the power switch off.
    8. Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for 2 minutes or more.
    9. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      C41-22 (HSDN) - C41-6 (+B) Power switch off 10 kΩ or higher
      C41-22 (HSDN) - C41-5 (+B2) Power switch off 10 kΩ or higher
      A46-6 (HSDN) - A46-11 (+B1) Power switch off 10 kΩ or higher
      A46-6 (HSDN) - A46-5 (MREL) Power switch off 10 kΩ or higher
    10. Reconnect the hybrid vehicle control ECU connector.
    11. Reconnect the inverter with converter assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  3

  3. CHECK INVERTER WITH CONVERTER ASSEMBLY 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the service information because this may cause a malfunction.

    2. Disconnect the inverter with converter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.
      GTY795564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Inverter with Converter Assembly)

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      C41-22 (HSDN) - C41-6 (+B) Power switch off 10 kΩ or higher
      C41-22 (HSDN) - C41-5 (+B2) Power switch off 10 kΩ or higher
    4. Reconnect the inverter with converter assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  REMOVAL [10/2018 - 07/2022]  Refer to  REMOVAL [07/2022 - ] 

    Result: 

    NG 

    REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to  REMOVAL [10/2018 - 07/2022]  Refer to  REMOVAL [07/2022 - ]