ECU Power Source Circuit [10/2018 - ]: Procedure
- CHECK HYBRID VEHICLE CONTROL ECU (+B1, +B2 VOLTAGE)
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
*a Component with harness connected
(Hybrid Vehicle Control ECU)- - Standard Voltage
Tester Connection Switch Condition Specified Condition A46-11 (+B1) - Body ground Power switch on (IG) 11 to 14 V F59-1 (+B2) - Body ground Power switch on (IG) 11 to 14 V - Turn the power switch off.
Result
Proceed to OK NG
Result:
NG
See step 3
Result:
OK
See step 2
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - BODY GROUND)
- Disconnect the F60 and F59 hybrid vehicle control ECU connectors.
- Measure the resistance according to the value(s) in the table below.
*a Front view of wire harness connector
(to Hybrid Vehicle Control ECU)- - Standard Resistance
Tester Connection Condition Specified Condition F59-3 (E1) - Body ground Always Below 1 Ω F60-34 (E12) - Body ground Always Below 1 Ω F60-12 (E01) - Body ground Always Below 1 Ω F60-11 (E02) - Body ground Always Below 1 Ω - Reconnect the F60 and F59 hybrid vehicle control ECU connectors.
Result
Proceed to OK NG
Result:
OK
GO TO PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE [10/2018 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HYBRID VEHICLE CONTROL ECU (MREL VOLTAGE)
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
*a Component with harness connected
(Hybrid Vehicle Control ECU)- - Standard Voltage
Tester Connection Switch Condition Specified Condition A46-5 (MREL) - Body ground Power switch on (IG) 11 to 14 V - Turn the power switch off.
Result
Proceed to OK NG
Result:
NG
REPLACE HYBRID VEHICLE CONTROL ECU. Refer to REMOVAL [10/2018 - 07/2022] Refer to REMOVAL [07/2022 - ]
Result:
OK
See step 4
- CHECK FUSE (PM-IGCT)
- Remove the PM-IGCT fuse from the No. 3 relay block.
*1 No. 3 Relay Block *2 PM-IGCT Fuse - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition PM-IGCT fuse terminals Always Below 1 Ω - Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
NG
See step 13
Result:
OK
See step 5
- Remove the PM-IGCT fuse from the No. 3 relay block.
- CHECK FUSE (IGCT IG)
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Check the fusible link block assembly (IGCT IG) for improper installation.
*1 Fusible Link Block Assembly OK
The fusible link block assembly is installed securely and there is no contact problem.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A-1 (Fusible Link Block Assembly) - N114-1 (Fusible Link Block Assembly) Always Below 1 Ω - Reconnect the cable from the negative (-) auxiliary battery terminal.
Result
Proceed to OK NG
Result:
NG
See step 11
Result:
OK
See step 6
- INSPECT RELAY (IGCT)
- Remove the IGCT relay from the No. 1 engine room relay block.
*1 NO. 3 RELAY BLOCK *2 IGCT Relay - Measure the resistance according to the value(s) in the table below.
*1 IGCT Relay Standard Resistance
Tester Connection Condition Specified Condition 3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω - Install the IGCT relay.
Result
Proceed to OK NG
Result:
NG
REPLACE RELAY (IGCT)
Result:
OK
See step 7
- Remove the IGCT relay from the No. 1 engine room relay block.
- CHECK HARNESS AND CONNECTOR (NO. 3 RELAY BLOCK - HYBRID VEHICLE CONTROL ECU)
- Disconnect the A46 and F59 hybrid vehicle control ECU connectors.
- Remove the PM-IGCT fuse from the No. 3 relay block.
- Measure the resistance according to the value(s) in the table below.
*1 NO. 3 RELAY BLOCK *2 PM-IGCT Fuse Holder *a Front view of wire harness connector
(to Hybrid Vehicle Control ECU)- - Standard Resistance
Tester Connection Condition Specified Condition A46-11 (+B1) - 2 (PM-IGCT fuse holder) Always Below 1 Ω F59-1 (+B2) - 2 (PM-IGCT fuse holder) Always Below 1 Ω - Reconnect the A46 and F59 hybrid vehicle control ECU connectors.
- Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- CHECK HARNESS AND CONNECTOR (NO. 3 RELAY BLOCK - FUSIBLE LINK BLOCK ASSEMBLY)
- Disconnect the PM-IGCT Fuse, IGCT relay from the No. 3 relay block.
*1 NO. 3 RELAY BLOCK *2 PM-IGCT Fuse Holder *3 IGCT Relay Holder *4 Fusible Link Block Assembly - Measure the resistance according to the value(s) in the table below.STANDARD RESISTANCE:
Tester Connection Condition Specified Condition 3 (IGCT relay holder) - N114-1 (Fusible Link Block Assembly) Always Below 1 Ω 5 (IGCT relay holder) - 1 (PM-IGCT fuse holder) Always Below 1 Ω - Install the IGCT-IG fuse, PM-IGCT fuse and IGCT relay.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 9
- Disconnect the PM-IGCT Fuse, IGCT relay from the No. 3 relay block.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - NO. 3 RELAY BLOCK)
- Disconnect the A46 hybrid vehicle control ECU connector.
- Remove the IGCT relay from the No. 3 relay block.
- Measure the resistance according to the value(s) in the table below.
*1 NO. 3 RELAY BLOCK *2 IGCT Relay Holder *a Front view of wire harness connector
(to Hybrid Vehicle Control ECU)- - Standard Resistance
Tester Connection Condition Specified Condition A46-5 (MREL) - 1 (IGCT relay) Always Below 1 Ω A46-5 (MREL) or 1 (IGCT relay) - Body ground and other terminals Always 10 kΩ or higher - Install the IGCT relay.
- Reconnect the A46 hybrid vehicle control ECU connector.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 10
- CHECK HARNESS AND CONNECTOR (NO. 3 RELAY BLOCK - BODY GROUND)
- Remove the IGCT relay from the No. 3 relay block.
*1 No. 3 Relay Block *2 IGCT Relay Holder - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2 (IGCT relay holder) - Body ground Always Below 1 Ω - Install the IGCT relay.
Result
Proceed to OK NG
Result:
OK
CHECK FOR INTERMITTENT PROBLEMS. Refer to CHECK FOR INTERMITTENT PROBLEMS [10/2018 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Remove the IGCT relay from the No. 3 relay block.
- CHECK HARNESS AND CONNECTOR (NO. 3 RELAY BLOCK - FUSIBLE LINK BLOCK ASSEMBLY)
- Disconnect the PM-IGCT Fuse, IGCT relay from the No. 3 relay block.
*1 NO. 3 RELAY BLOCK *2 PM-IGCT Fuse Holder *3 IGCT Relay Holder *4 Fusible Link Block Assembly - Measure the resistance according to the value(s) in the table below.STANDARD RESISTANCE:
Tester Connection Condition Specified Condition 3 (IGCT relay holder) or N114-1 (Fusible Link Block Assembly) - Body ground and other terminals Always 10 kΩ or higher 5 (IGCT relay holder) or 1 (PM-IGCT fuse holder) - Body ground and other terminals Always 10 kΩ or higher - Install the IGCT-IG fuse, PM-IGCT fuse and IGCT relay.
Result
Proceed to OK NG
Result:
OK
REPLACE FUSIBLE LINK BLOCK ASSEMBLY (IGCT-IG)
Result:
NG
See step 12
- Disconnect the PM-IGCT Fuse, IGCT relay from the No. 3 relay block.
- REPAIR OR REPLACE HARNESS OR CONNECTOR
Result
Proceed to NEXT Result:
NEXT
REPLACE FUSIBLE LINK BLOCK ASSEMBLY (IGCT-IG)
- CHECK HARNESS AND CONNECTOR (NO. 3 RELAY BLOCK - HYBRID VEHICLE CONTROL ECU)
- Remove the PM-IGCT fuse from the No. 3 relay block.
- Disconnect the A46 and F59 hybrid vehicle control ECU connectors.
- Measure the resistance according to the value(s) in the table below.
*1 No. 3 Relay Block *2 PM-IGCT Fuse Holder *a Front view of wire harness connector
(to Hybrid Vehicle Control ECU)- - Standard Resistance
Tester Connection Condition Specified Condition A46-11 (+B1) or 2 (PM-IGCT fuse holder) - Body ground and other terminals Always 10 kΩ or higher F59-1 (+B2) or 2 (PM-IGCT fuse holder) - Body ground and other terminals Always 10 kΩ or higher - Reconnect the A46 and F59 hybrid vehicle control ECU connectors.
- Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
OK
REPLACE FUSE (PM-IGCT)
Result:
NG
See step 14
- REPAIR OR REPLACE HARNESS OR CONNECTOR
Result
Proceed to NEXT Result:
NEXT
REPLACE FUSE (PM-IGCT)