DTC P0A9B-2A: Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range; DTC P0AC52A: Hybrid/EV Battery Temperature Sensor "B" Signal Stuck In Range; DTC P0ACA2A: Hybrid/EV Battery Temperature Sensor "C" Signal Stuck In Range; DTC P306562: Hybrid/EV Battery Temperature Sensor "Group 1" Signal Compare Failure [10/2018 - ]: Procedure
- CHECK DTC OUTPUT (HYBRID CONTROL)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Check for DTCs.
Powertrain > Hybrid Control > Trouble Codes
Result
Result Proceed to "P0AFC00 or P0AFC96" is not output. A "P0AFC00 or P0AFC96" is also output. B - Turn the power switch off.
Result:
B
GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to DIAGNOSTIC TROUBLE CODE CHART [10/2018 - ]
Result:
A
See step 2
- CHECK INSTALLATION OF TEMPERATURE SENSOR (HYBRID BATTERY TEMPERATURE) WARNING:
Be sure to wear insulated gloves and protective goggles.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Remove the upper No. 1 hybrid battery cover sub-assembly.
Refer to PROCEDURE - Step 22 [10/2018 - 07/2022] Refer to PROCEDURE - Step 22 [07/2022 - ]
- Visually check the installation condition of the relevant battery temperature sensor.
*1 Battery Temperature Sensor 0 *2 Battery Temperature Sensor 1 *3 Battery Temperature Sensor 2 - - Standard Condition
Each battery temperature sensor is installed in the correct location with the correct orientation and its claws are engaged securely.
Result
Result Proceed to Each battery temperature sensor is installed in the correct location with the correct orientation and its claws are engaged securely. A Claws are damaged. B Any of battery temperature sensors are not installed correctly, but claws are not damaged. C - Install the upper No. 1 hybrid battery cover sub-assembly.
Result:
B
REPLACE HYBRID BATTERY THERMISTOR. Refer to REMOVAL [10/2018 - 07/2022] Refer to REMOVAL [07/2022 - ]
Result:
C
INSTALL PARTS CORRECTLY
Result:
A
See step 3
- Check that the service plug grip is not installed.
- CHECK HV BATTERY (BATTERY TEMPERATURE SENSOR) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Remove the No. 1 hybrid battery exhaust duct.
Refer to PROCEDURE - Step 20 [10/2018 - 07/2022] Refer to PROCEDURE - Step 20 [07/2022 - ]
- Disconnect the z12 battery voltage sensor connector.NOTE:
Before disconnecting the connector, check that it is not loose or disconnected.
- Measure the resistance of the circuit for the malfunctioning sensor (battery temperature sensor 0 to 2).
*a Rear view of wire harness connector
(to Battery Voltage Sensor)Tester Connection
Tester Connection Battery Temperature Sensor z12-4 (TB0) - z12-10 (GB0) 0 z12-3 (TB1) - z12-9 (GB1) 1 z12-2 (TB2) - z12-8 (GB2) 2 Standard Resistance
Thermistor Temperature Switch Condition Specified Condition 0°C (32°F) Power switch off 26.7 to 27.8 kΩ 25°C (77°F) Power switch off 9.9 to 10.1 kΩ 40°C (104°F) Power switch off 5.73 to 5.92 kΩ NOTE:When taking a measurement with a tester, do not apply excessive force to the tester probe to avoid damaging the holder.
- Disconnect the N40 battery voltage sensor connector.NOTE:
Before disconnecting the connector, check that it is not loose or disconnected.
- Measure the resistance according to the value(s) in the table below.
*a Rear view of wire harness connector
(to Battery Voltage Sensor)Standard Resistance
Tester Connection Switch Condition Specified Condition z12-4 (TB0) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-4 (TB0) - N40-5 (GND) Power switch off 10 kΩ or higher z12-10 (GB0) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-10 (GB0) - N40-5 (GND) Power switch off 10 kΩ or higher z12-3 (TB1) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-3 (TB1) - N40-5 (GND) Power switch off 10 kΩ or higher z12-9 (GB1) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-9 (GB1) - N40-5 (GND) Power switch off 10 kΩ or higher z12-2 (TB2) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-2 (TB2) - N40-5 (GND) Power switch off 10 kΩ or higher z12-8 (GB2) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-8 (GB2) - N40-5 (GND) Power switch off 10 kΩ or higher z12-1 (TC0) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-1 (TC0) - N40-5 (GND) Power switch off 10 kΩ or higher z12-7 (GC0) - N40-1 (IGCT) Power switch off 10 kΩ or higher z12-7 (GC0) - N40-5 (GND) Power switch off 10 kΩ or higher NOTE:When taking a measurement with a tester, do not apply excessive force to the tester probe to avoid damaging the holder.
- Reconnect the N40 and z12 battery voltage sensor connectors.
- Install the No. 1 hybrid battery exhaust duct.
Result
Proceed to OK NG
Result:
OK
REPLACE BATTERY VOLTAGE SENSOR. Refer to REMOVAL [10/2018 - 07/2022] Refer to REMOVAL [07/2022 - ]
Result:
NG
See step 4
- Check that the service plug grip is not installed.
- CHECK HARNESS AND CONNECTOR (BATTERY TEMPERATURE SENSOR) WARNING:
Be sure to wear insulated gloves and protective goggles.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Remove the upper No. 1 hybrid battery cover sub-assembly.
Refer to PROCEDURE - Step 22 [10/2018 - 07/2022] Refer to PROCEDURE - Step 22 [07/2022 - ]
- Check the wire harness and connectors of the battery temperature sensor for abnormalities by sight and touch.
Specified Condition
There are no open or short circuits in the wire harness and connectors. There are no short circuits to other wire harnesses.
Result
Proceed to OK NG - Install the upper hybrid battery cover sub-assembly.
Result:
OK
REPLACE HYBRID BATTERY THERMISTOR. Refer to REMOVAL [10/2018 - 07/2022] Refer to REMOVAL [07/2022 - ]
Result:
NG
REPAIR HARNESS OR CONNECTOR (BATTERY TEMPERATURE SENSOR)
- Check that the service plug grip is not installed.