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On-Vehicle Inspection [10/2018 - 10/2019]: Procedure

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  1. INSPECT RESERVE TANK CAP 
    1. Measure the valve opening pressure.
      GTY493011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a O-ring
      *b Rubber Packing
      1. If there are water stains or foreign matter on the O-ring, clean it with water and finger scouring.
      2. Check that the O-ring is not deformed, cracked or swollen.
      3. Apply engine coolant to the O-ring and rubber packing before using a radiator cap tester.
      4. When using the radiator cap tester, tilt it upwards 30° or more.
        GTY488804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Reserve Tank Cap
        *a Radiator Cap Tester
        *b 30° or more
      5. Pump the radiator cap tester several times, and check the maximum pressure.

        Pump Speed

        1 pump per second

        HINT: 

        Even if the reserve tank cap cannot maintain the maximum pressure, it is not a defect.

        Result

        Item Specified Condition
        Standard pressure
        (for brand-new reserve tank cap)
        94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 17.7 psi)
        Minimum pressure
        (for used reserve tank cap)
        79 kPa (0.8 kgf/cm2 , 11.5 psi)

        If the maximum pressure is less than the minimum pressure, replace the reserve tank cap.

  2. INSPECT FINS FOR BLOCKAGE 
    GTY569661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. If the fins are clogged, wash them with water or a steam cleaner and dry them with compressed air.
      NOTE:
      • To avoid damaging the fins, keep the tip of the nozzle at right angles to the core surface.
      • If the nozzle of the steam cleaner is too close to the core, there is a possibility of damaging the fins. Always maintain the following distances from the core when using a steam cleaner.
        STANDARD STEAM CLEANER NOZZLE DISTANCE

        Steam Pressure Specified Condition
        2942 to 4903 kPa (30.0 to 50.0 kgf/cm2 , 427 to 711 psi) 300 mm (11.8 in.)
        4903 to 7845 kPa (50.0 to 80.0 kgf/cm2 , 711 to 1138 psi) 500 mm (19.7 in.)
      • If the fins are bent, straighten them with a screwdriver or pliers.
      • Do not expose electronic components to water.