Removal [10/2018 - 07/2022]: Procedure

PRECAUTION (for HV Model)
NOTE:
- After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
  Refer to INITIALIZATION [10/2018 - 07/2022]
- Make sure to read the precautions of the electric parking brake system before removing the rear brake assembly.
  Refer to PRECAUTION [10/2018 - 08/2021] , or refer to PRECAUTION [08/2021 - ]
REMOVE REAR WHEEL
Refer to REMOVAL [10/2018 - ]
PERFORM REAR BRAKE PAD REPLACEMENT MODE
- for HV Model:
  Refer to TEST MODE PROCEDURE [10/2018 - 08/2021] , or refer to UTILITY [08/2021 - ]
- for Gasoline Model:
  Refer to TEST MODE PROCEDURE [10/2018 - 07/2022]
DISABLE BRAKE CONTROL (for HV Model)
Refer to PROCEDURE - Step 2
DRAIN BRAKE FLUID
NOTE:
If brake fluid leaks onto any painted surface, immediately wash it off.

SEPARATE REAR FLEXIBLE HOSE

Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

DISCONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Disconnect the No. 2 parking brake wire assembly from the parking brake actuator assembly.

NOTE:

Remove any dirt or foreign matter on and around the connector before performing this work.
Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE PARKING BRAKE ACTUATOR ASSEMBLY

Using a 5 mm hexagon socket wrench, remove the 2 bolts and parking brake actuator assembly from the rear disc brake cylinder assembly.

NOTE:

Check that there are no brake fluid leaks from the back of the rear disc brake cylinder assembly.
If there are any brake fluid leaks, replace the rear disc brake cylinder assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the O-ring from the rear disc brake cylinder assembly.

REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY

Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Turn
*b	Hold

REMOVE REAR DISC BRAKE PAD

Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
Refer to PROCEDURE - Step 6

REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

Remove the 4 rear disc brake pad support plates from the rear disc brake cylinder mounting.

NOTE:

Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN

Remove the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin from the rear disc brake cylinder mounting.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Rear No. 1 Disc Brake Cylinder Slide Pin
*2	Rear No. 2 Disc Brake Cylinder Slide Pin

Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the rear No. 2 disc brake cylinder slide pin.

NOTE:

Do not damage the rear No. 2 disc brake cylinder slide pin.

*a	Protective Tape

REMOVE REAR DISC BRAKE BUSHING DUST BOOT

Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

REMOVE REAR DISC BRAKE CYLINDER MOUNTING

Remove the 2 bolts and rear disc brake cylinder mounting from the rear axle carrier sub-assembly.

REMOVE REAR DISC

Put matchmarks on the rear disc and rear axle hub and bearing assembly.

Matchmark

Remove the rear disc from the rear axle hub and bearing assembly.