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Removal [10/2017 - ]: Procedure

  1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY 

    Refer to REMOVAL [10/2017 - 10/2020] , or refer to REMOVAL [10/2020 - 11/2021] , or refer to REMOVAL [11/2021 - 10/2022] , or refer to REMOVAL [10/2022 - 10/2023] , or refer to REMOVAL [10/2023 - ]

  2. DISCONNECT GENERATOR CABLE AND MOTOR CABLE 
    1. Detach the 2 clamps and disconnect the generator cable from the 2 engine motor cable brackets.
      GTY837399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp and disconnect the motor cable from the engine motor cable bracket.
  3. REMOVE WATER BY-PASS HOSE 
    1. Slide the clamp and remove the water by-pass hose from the EGR valve assembly.
      GTY821243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DISCONNECT NO. 15 WATER BY-PASS HOSE 
    1. Slide the clamp and disconnect the No. 15 water by-pass hose from the EGR valve assembly.
      GTY821242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE EGR VALVE ASSEMBLY 
    WARNING:

    To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

    1. Disconnect the connector from the EGR valve assembly.
      GTY821241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolt, 2 nuts and EGR valve assembly from the intake manifold and EGR cooler assembly.
      GTY821235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 gaskets from the intake manifold and EGR valve assembly.
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