Fuel Receiver Gauge Display Malfunction [04/2013 - 08/2015]: Procedure
- CHECK SYMPTOMS
- Ask the customer about the problem symptoms.
Result
Result Proceed to Malfunction occurs when adding fuel (Even after adding fuel, reading does not increase at all or increases very slowly, etc.) A Malfunction occurs during normal driving (The reading does not change, decreases quickly or decreases when the vehicle is not being driven, etc.) (The problem symptom recurs) B Malfunction occurs during normal driving (The reading does not change, decreases quickly or decreases when the vehicle is not being driven, etc.) (The problem symptom does not recur) C
Result:
B
See step 14
Result:
C
See step 20
Result:
A
See step 2
- Ask the customer about the problem symptoms.
- CONFIRM MODEL
- Choose the model to be inspected.
Result
Result Proceed to except F SPORT models A for F SPORT models B
Result:
B
See step 4
Result:
A
See step 3
- Choose the model to be inspected.
- PERFORM ACTIVE TEST USING TECHSTREAM (FUEL METER OPERATION)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter following menus: Body Electrical / Combination Meter / Active Test.
- Check the operation by referring to the table below.
Body Electrical > Combination Meter > Active Test
Tester Display Measurement Item Control Range Diagnostic Note Fuel Meter Operation Fuel receiver gauge OFF, Empty, 1/2, Full - Body Electrical > Combination Meter > Active Test
Tester Display Fuel Meter Operation OK
Fuel receiver gauge indication is normal.
Result
Proceed to OK NG
Result:
NG
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [04/2013 - 10/2016]
Result:
OK
See step 4
- CHECK FOR DTCs
- Check if SFI system DTCs are output.
for 2GR-FSE: Refer to DTC CHECK / CLEAR [04/2013 - 10/2017]
for 4GR-FSE: Refer to DTC CHECK / CLEAR [04/2013 - 08/2015]
Powertrain > Engine > Trouble Codes
Result
Result Proceed to SFI system DTCs are not output. A SFI system DTCs are output. B
Result:
B
GO TO SFI SYSTEM
for 2GR-FSE: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 10/2017]
for 4GR-FSE: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 08/2015]
Result:
A
See step 5
- Check if SFI system DTCs are output.
- CHECK FOR DTCs
- Check if vehicle stability control system DTCs are output.
Refer to DTC CHECK / CLEAR [04/2013 - 10/2016]
Chassis > ABS/VSC/TRAC > Trouble Codes
Result
Result Proceed to Vehicle stability control system DTCs are not output. A Vehicle stability control system DTCs are output. B
Result:
B
GO TO VEHICLE STABILITY CONTROL SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 09/2020]
Result:
A
See step 6
- Check if vehicle stability control system DTCs are output.
- CHECK FUEL RECEIVER GAUGE OPERATION BY ADDING FUEL
- Record the fuel receiver gauge reading.
- If the fuel tank assembly is almost full, drain 20 liters or more of fuel. (This is not necessary when the fuel tank assembly is sufficiently below full.)
- Disconnect the cable from the negative (-) battery terminal to reset the fuel receiver gauge.
HINT:
Check that the engine switch is turned off before disconnecting the cable from the negative (-) battery terminal.
- Connect the cable to the negative (-) battery terminal and turn the engine switch on (IG).
- Check that the fuel receiver gauge has been reset.
- Drive the vehicle at 1.75 km/h or more, then move the shift lever to P and turn the engine switch off.
- Add 5.0 liters or more of fuel, turn the engine switch on (IG), and check that the fuel receiver gauge reading increases in proportion to the amount of fuel added.
Result
Result Proceed to Fuel receiver gauge reading increases in proportion to the amount of fuel added A Fuel receiver gauge reading does not change even when fuel is added B
Result:
B
See step 8
Result:
A
See step 7
- INSPECT FUEL TANK ASSEMBLY
HINT:
Inspect the fuel tank assembly for deformation, foreign matter or an improperly installed fuel receiver gauge, as this may be the cause of the fuel receiver gauge malfunction.
- Visually check the fuel tank assembly for any abnormalities.
- Check if there is an excessive amount of foreign matter in the fuel tank assembly.
- Check the installation condition of the fuel tank assembly, fuel sender gauge assembly and No. 2 fuel sender gauge assembly.
Result
Result Proceed to Normal A Appearance of the fuel tank assembly is abnormal. B There is an excessive amount of foreign matter in the fuel tank assembly. C The fuel tank assembly, fuel sender gauge assembly or No. 2 fuel sender gauge assembly is not installed correctly. D
Result:
B
REPLACE FUEL TANK ASSEMBLY
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
Result:
C
CLEAN INSIDE OF FUEL TANK ASSEMBLY
Result:
D
INSTALL FUEL TANK ASSEMBLY, FUEL SENDER GAUGE ASSEMBLY OR NO. 2 FUEL SENDER GAUGE ASSEMBLY CORRECTLY
Result:
A
See step 8
- READ VALUE USING TECHSTREAM (FUEL INPUT)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter following menus: Body Electrical / Combination Meter / Data List.
- Check the values by referring to the table below.
Body Electrical > Combination Meter > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Fuel Input Fuel input Min.: 0 L, Max.: 127.5 L for F SPORT models:
Fuel receiver gauge indicates F: 64.8 L
Fuel receiver gauge indicates 3/4: 46.8 L
Fuel receiver gauge indicates 1/2: 35.1 L
Fuel receiver gauge indicates 1/4: 20.6 L
Fuel receiver gauge indicates E: 3.3 L
except F SPORT models:
Fuel receiver gauge indicates F: 64.8 L
Fuel receiver gauge indicates 3/4: 49.2 L
Fuel receiver gauge indicates 1/2: 30.8 L
Fuel receiver gauge indicates 1/4: 15.4 L
Fuel receiver gauge indicates E: 3.3 LUnit :Liter Body Electrical > Combination Meter > Data List
Tester Display Fuel Input Result
Result Proceed to Fuel level data displayed on the Techstream is almost the same as the fuel receiver gauge indication. A Fuel level data displayed on the Techstream differs from the fuel receiver gauge indication. B
Result:
B
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [04/2013 - 10/2016]
Result:
A
See step 9
- CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY, FUEL TANK VENT TUBE SUB-ASSEMBLY)
- Disconnect the K3 combination meter assembly connector.
- Disconnect the Q29 fuel suction tube with pump and gauge assembly connector.
- Disconnect the P22 fuel tank vent tube sub-assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition K3-27 (FR) - Q29-2 (FS) Always Below 1 Ω K3-28 (FE) - P22-3 (FR) Always Below 1 Ω Q29-3 (FE) - P22-2 (S) Always Below 1 Ω K3-27 (FR) - Body ground Always 10 kΩ or higher K3-28 (FE) - Body ground Always 10 kΩ or higher Q29-3 (FE) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 10
- INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Remove the fuel suction tube with pump and gauge assembly.
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Q29-2 (FS) - A-1 Always Below 1 Ω Q29-3 (FE) - A-2 Always Below 1 Ω *a Component without harness connected
(Fuel Suction Tube with Pump and Gauge Assembly)Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
Result:
OK
See step 11
- Remove the fuel suction tube with pump and gauge assembly.
- INSPECT FUEL SENDER GAUGE ASSEMBLY
- Remove the fuel sender gauge assembly.
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
- Inspect the fuel sender gauge assembly.
for 2GR-FSE: Refer to INSPECTION [04/2013 - 10/2017]
for 4GR-FSE: Refer to INSPECTION [04/2013 - 08/2015]
Result
Proceed to OK NG
Result:
NG
REPLACE FUEL SENDER GAUGE ASSEMBLY
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
Result:
OK
See step 12
- Remove the fuel sender gauge assembly.
- INSPECT FUEL TANK VENT TUBE SUB-ASSEMBLY
- Remove the fuel tank vent tube sub-assembly.
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition P22-2 (S) - B-1 Always Below 1 Ω P22-3 (FR) - B-2 Always Below 1 Ω *a Component without harness connected
(Fuel Tank Vent Tube Sub-assembly)Result
Proceed to OK NG
Result:
NG
REPLACE FUEL TANK VENT TUBE SUB-ASSEMBLY
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
Result:
OK
See step 13
- Remove the fuel tank vent tube sub-assembly.
- INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY
- Remove the No. 2 fuel sender gauge assembly.
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
- Inspect the No. 2 fuel sender gauge assembly.
for 2GR-FSE: Refer to INSPECTION [04/2013 - 10/2017]
for 4GR-FSE: Refer to INSPECTION [04/2013 - 08/2015]
Result
Proceed to OK NG
Result:
OK
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [04/2013 - 10/2016]
Result:
NG
REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
- Remove the No. 2 fuel sender gauge assembly.
- CONFIRM MODEL
- Choose the model to be inspected.
Result
Result Proceed to except F SPORT models A for F SPORT models B
Result:
B
See step 16
Result:
A
See step 15
- Choose the model to be inspected.
- PERFORM ACTIVE TEST USING TECHSTREAM (FUEL METER OPERATION)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter following menus: Body Electrical / Combination Meter / Active Test.
- Check the operation by referring to the table below.
Body Electrical > Combination Meter > Active Test
Tester Display Measurement Item Control Range Diagnostic Note Fuel Meter Operation Fuel receiver gauge OFF, Empty, 1/2, Full - Body Electrical > Combination Meter > Active Test
Tester Display Fuel Meter Operation OK
Fuel receiver gauge indication is normal.
Result
Proceed to OK NG
Result:
NG
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [04/2013 - 10/2016]
Result:
OK
See step 16
- CHECK FOR DTCs
- Check if SFI system DTCs are output.
for 2GR-FSE: Refer to DTC CHECK / CLEAR [04/2013 - 10/2017]
for 4GR-FSE: Refer to DTC CHECK / CLEAR [04/2013 - 08/2015]
Powertrain > Engine > Trouble Codes
Result
Result Proceed to SFI system DTCs are not output. A SFI system DTCs are output. B
Result:
B
GO TO SFI SYSTEM
for 2GR-FSE: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 10/2017]
for 4GR-FSE: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 08/2015]
Result:
A
See step 17
- Check if SFI system DTCs are output.
- CHECK FOR DTCs
- Check if vehicle stability control system DTCs are output.
Refer to DTC CHECK / CLEAR [04/2013 - 10/2016]
Chassis > ABS/VSC/TRAC > Trouble Codes
Result
Result Proceed to Vehicle stability control system DTCs are not output. A Vehicle stability control system DTCs are output. B
Result:
B
GO TO VEHICLE STABILITY CONTROL SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 09/2020]
Result:
A
See step 18
- Check if vehicle stability control system DTCs are output.
- CHECK FOR DTCs
- Check for DTCs.
Refer to DTC CHECK / CLEAR [04/2013 - ]
Body Electrical > Combination Meter > Trouble Codes
Result
Result Proceed to DTCs are not output. A DTCs are output. B
Result:
B
GO TO DTC B1500. Refer to DTC B1500: Fuel Sender Open Detected [04/2013 - 08/2015]
Result:
A
See step 19
- Check for DTCs.
- INSPECT FUEL RECEIVER GAUGE
- Disconnect the cable from the negative (-) battery terminal to reset the fuel receiver gauge.
HINT:
Check that the engine switch is turned off before disconnecting the cable from the negative (-) battery terminal.
- Connect the cable to the negative (-) battery terminal and turn the engine switch on (IG).
- Check if the fuel receiver gauge reading corresponds with the amount of fuel remaining in the fuel tank assembly.
Result
Result Proceed to Fuel receiver gauge reading corresponds with the amount of fuel remaining in the fuel tank assembly. A Fuel receiver gauge reading does not correspond with the amount of fuel remaining in the fuel tank assembly. B
Result:
A
END
Result:
B
See step 8
- Disconnect the cable from the negative (-) battery terminal to reset the fuel receiver gauge.
- CHECK FOR DTCs
- Check if SFI system DTCs are output.
for 2GR-FSE: Refer to DTC CHECK / CLEAR [04/2013 - 10/2017]
for 4GR-FSE: Refer to DTC CHECK / CLEAR [04/2013 - 08/2015]
Powertrain > Engine > Trouble Codes
Result
Result Proceed to SFI system DTCs are not output. A SFI system DTCs are output. B
Result:
B
GO TO SFI SYSTEM
for 2GR-FSE: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 10/2017]
for 4GR-FSE: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 08/2015]
Result:
A
See step 21
- Check if SFI system DTCs are output.
- CHECK FOR DTCs
- Check if vehicle stability control system DTCs are output.
Refer to DTC CHECK / CLEAR [04/2013 - 10/2016]
Chassis > ABS/VSC/TRAC > Trouble Codes
Result
Result Proceed to Vehicle stability control system DTCs are not output. A Vehicle stability control system DTCs are output. B
Result:
B
GO TO VEHICLE STABILITY CONTROL SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - 09/2020]
Result:
A
See step 22
- Check if vehicle stability control system DTCs are output.
- INSPECT FUEL TANK ASSEMBLY
HINT:
Inspect the fuel tank assembly for deformation, foreign matter or an improperly installed fuel receiver gauge, as this may be the cause of the fuel receiver gauge malfunction.
- Visually check the fuel tank assembly for any abnormalities.
- Check if there is an excessive amount of foreign matter in the fuel tank assembly.
- Check the installation condition of the fuel tank assembly, fuel sender gauge assembly and No. 2 fuel sender gauge assembly.
Result
Result Proceed to Normal A Appearance of the fuel tank assembly is abnormal. B There is an excessive amount of foreign matter in the fuel tank assembly. C The fuel tank assembly, fuel sender gauge assembly or No. 2 fuel sender gauge assembly is not installed correctly. D
Result:
A
REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL [04/2013 - 10/2016]
Result:
B
REPLACE FUEL TANK ASSEMBLY
for 2GR-FSE: Refer to REMOVAL [04/2013 - 10/2017]
for 4GR-FSE: Refer to REMOVAL [04/2013 - 08/2015]
Result:
C
CLEAN INSIDE OF FUEL TANK ASSEMBLY
Result:
D
INSTALL FUEL TANK ASSEMBLY, FUEL SENDER GAUGE ASSEMBLY OR NO. 2 FUEL SENDER GAUGE ASSEMBLY CORRECTLY