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Disassembly [06/2018 - ]: Procedure

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  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY 
    1. Remove the nut and disconnect the field coil lead wire from the magnet starter switch assembly.
      GTY761247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While holding the magnet starter switch assembly to the repair service starter kit, remove the 2 nuts.
      GTY761245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.
      GTY748629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Magnet Starter Switch Assembly
      *a Pinion Drive Lever
      *b Hook
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Using a T25 "TORX" socket wrench, remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY771851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the 2 screws and while holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY753626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Commutator End Frame Assembly
      *2 Starter Yoke Assembly
      NOTE:

      While holding down the lead wire, remove the starter commutator end frame.

      GTY792611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY 
    1. Using a screwdriver, hold the brush spring back and disconnect the starter brush holder assembly.
      GTY503136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Brush Spring
      *b Brush
    2. Disconnect the 4 brushes, and remove the starter brush holder assembly.
  5. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Remove the starter armature assembly from the starter yoke assembly.
      GTY769851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Armature Assembly
      *2 Starter Yoke Assembly
  6. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the repair service starter kit or starter yoke assembly.
      GTY758121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Armature Plate
      *2 Repair Service Starter Kit
      *3 Starter Yoke Assembly
  7. REMOVE RUBBER SEAL 
    1. Remove the rubber seal from the repair service starter kit.
      GTY786868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the repair service starter kit.
      GTY772747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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