Installation [08/2020 - 08/2021]: Procedure

1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

   Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

   Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

   NOTE:

   To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Transmission Wire (Temperature Sensor Wire)
   *b	Transmission Revolution Sensor (NC) Wire

5. Connect the 9 solenoid valve connectors.
   NOTE:

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Do not let transmission wire protrude into this area.

   • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
   • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

6. Engage the clamp to connect the transmission wire to the solenoid lock plate.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. Connect the transmission wire connector, rotate the lever and engage the claw.

   HINT: 

   Rotate the lever until the claw of the transmission wire connector makes a click sound.

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HINT: 

Refer to Introduction for the location of the serial number, and use the following table to determine where the automatic transaxle assembly was manufactured.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Area to be Cleaned

   NOTE:

   Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

2. Clean the 3 bolt holes shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Apply adhesive to 2 or 3 threads on the end of the bolt (A) and 2 bolts (D).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Adhesive

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

   NOTE:

   Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

   HINT: 

   The bolt (A) and 2 bolts (D) are in the locations shown in the following step.

4. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Bolt (A) is an adhesive-coated bolt.
   • To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.
5. Temporarily install the 6 bolts (C) and 2 bolts (D).
   NOTE:

   Bolt (D) is an adhesive-coated bolt.

6. Fully tighten the 10 bolts in the order shown in the illustration.
   Fig 1: Transmission Case Side Cover (For TMMWV Made) Tightening Sequence [08/2020 - 08/2021]

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt (A) and Bolt (D) 

   Torque: 6.5 N.m (66 kgf/cm, 58 in.lbf) 

   Bolt (B) and Bolt (C) 

   Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

HINT: 

Refer to Introduction for the location of the serial number, and use the following table to determine where the automatic transaxle assembly was manufactured.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Area to be Cleaned

   NOTE:

   Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

2. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

3. Temporarily install the 8 bolts (C).
4. Fully tighten the 10 bolts in the order shown in the illustration.

   Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

   Fig 2: Transmission Case Side Cover (For AISIN AW Made) Tightening Sequence [08/2020 - 08/2021]

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Oil Cooler Union Bolt
   *2	Gasket

2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
3. Fully tighten the oil cooler union bolt.

   Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

4. Fully tighten the bolt.

   Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

Refer to PROCEDURE - Step 8

Refer to INSTALLATION [06/2018 - ]

Refer to ADJUSTMENT [08/2020 - ] 

Refer to PROCEDURE - Step 66

Refer to PROCEDURE - Step 69

Refer to PROCEDURE - Step 70

Refer to PROCEDURE - Step 71

Refer to PROCEDURE - Step 72

Refer to PROCEDURE - Step 1