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Home >> Lexus >> 2020 >> ES 300h Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 129 (Fuel System (2GR-FKS) - Service Information) >> Fuel Tank >> Removal [08/2021 - 09/2022] >> Procedure

Removal [08/2021 - 09/2022]: Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2024 Lexus ES 350, 2023 Lexus ES 350, 2022 Lexus ES 350, 2021 Lexus ES 350, and 2020 Lexus ES 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [08/2021 - 09/2022] 

  2. DRAIN FUEL 
  3. REMOVE CENTER EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [06/2018 - ]

  4. REMOVE NO. 2 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 2

  5. REMOVE NO. 1 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 3

  6. REMOVE NO. 1 FUEL TANK PROTECTOR 
    1. Using needle nose pliers, remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.
      GTY807608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Needle Nose Pliers
  7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY815914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for TMC Made
      *B for TMMK Made

      Refer to PRECAUTION [06/2018 - ]

  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
      GTY780710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for TMC Made
      *B for TMMK Made

      Refer to PRECAUTION [06/2018 - ]

  9. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information , or the fuel tank assembly may fall off the engine lifter.

    1. Disconnect the fuel tank breather tube sub-assembly from the fuel pipe.
      GTY836415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [06/2018 - ]

    2. w/ Fuel Outlet Valve Assembly:
      1. Disconnect the fuel cut off valve with tube assembly from the fuel outlet valve assembly.
        GTY816741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Refer to PRECAUTION [06/2018 - ]

    3. w/o Fuel Outlet Valve Assembly:
      1. Disconnect the fuel cut off valve with tube assembly from the canister (charcoal canister assembly).
        GTY842421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Refer to PRECAUTION [06/2018 - ]

    4. Support the fuel tank assembly using an engine lifter.
      GTY816749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    5. Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
      GTY836417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  10. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the clamp to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY825708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for TMC Made
      *B for TMMK Made
  11. REMOVE NO. 2 FUEL TANK CUSHION (for TMMK Made) 
    1. Remove the No. 2 fuel tank cushion from the fuel tank assembly.
      GTY816745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 FUEL TANK CUSHION (for TMMK Made) 
    1. Remove the 2 No. 1 fuel tank cushions from the fuel tank assembly.
      GTY816760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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