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Installation [06/2018 - ]: Procedure

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  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Install a new fuel suction tube set gasket to the fuel tank assembly.
    2. Set the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
      NOTE:

      Be careful not to bend the arm of the fuel sender gauge assembly.

    3. Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches in the fuel tank assembly.
      GTY751235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      Notch
  2. INSTALL FUEL PUMP GAUGE RETAINER 
    1. Install the fuel pump gauge retainer.
      1. While pressing down on the fuel suction tube with pump and gauge assembly, temporarily install the fuel pump gauge retainer.
      2. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
        • SST: 09808-14031 
          1. 09808-01030
          2. 09808-01090
        • SST: 09808-01071 
        GTY756376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Insertion Point
        *b SST (Plate)
        *c SST (Claw)
        *d SST (Bolt)

        HINT: 

        Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

      3. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
      4. Install SST (handle) to SST (plate).
        GTY761181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Triangle Mark (Fuel Pump Gauge Retainer)
        *b Triangle Mark (Fuel Tank Assembly)
        *c SST (Handle)
        *d SST (Plate)
        *e SST (Bolt)
        Front Side
        • SST: 09808-14031 
          1. 09808-01010
        • SST: 09808-01071 
      5. Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
        NOTE:
        • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.
        • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
        • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
        • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
        • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
        • Make sure that the fuel suction tube set gasket does not come off.
    2. Engage the claw to install the No. 1 fuel tube clamp.
  3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.
      GTY763621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Suction Plate Sub-assembly *2 Tube Joint Clip
      *3 Fuel Tank Main Tube Sub-assembly - -
      *a Fuel Tube Joint *b O-ring
      *c Correct *d Incorrect
      *e Collar - -
      Insert Insert
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.
  4. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.
    2. Clean the installation surfaces of the rear floor service hole cover and vehicle body.
    3. Connect the 2 fuel suction tube with pump and gauge assembly connectors.
    4. Install the rear floor service hole cover with new butyl tape.
      GTY764570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Butyl Tape Adhesion Area
      NOTE:

      Securely install the rear floor service hole cover.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

  6. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  7. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 4 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 4 [08/2020 - 08/2021] , or refer to PROCEDURE - Step 4 [08/2021 - ]

  8. INSTALL REAR SEAT CUSHION ASSEMBLY 

    Refer to PROCEDURE - Step 6 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 6 [08/2020 - 08/2021] , or refer to PROCEDURE - Step 6 [08/2021 - ]

  9. PERFORM INITIALIZATION 
    1. Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

      Refer to INITIALIZATION [06/2018 - 07/2019] , or refer to INITIALIZATION [07/2019 - ]

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