Disassembly [06/2018 - ]: Procedure
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- REMOVE FUEL SENDER GAUGE ASSEMBLY
See step 2 [06/2018 - 08/2021], or see step 2 [08/2021 - 09/2022], or see step 2 [09/2022 - ]
- REMOVE FUEL PUMP WITH FILTER ASSEMBLY
- Remove the harness protector from the fuel pump harness.
Harness Protector Fuel Pump Harness Connector - Disconnect the 2 fuel pump harness connectors.
- Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.NOTE:
Do not damage the wire harness.
- Using a screwdriver with its tip wrapped with protective tape, disengage the claw.
*a Protective Tape *b Fuel Pump Filter Hose NOTE:Do not damage the fuel sub-tank.
- Disengage the clamp and disconnect the fuel pump filter hose from the fuel sub-tank.NOTE:
Do not damage the fuel sub-tank.
- Disengage the 2 claws and remove the fuel filter from the fuel sub-tank.
*a Tube NOTE:Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.
Refer to PRECAUTION [06/2018 - ]
- Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the suction filter from the fuel filter.
*a Fuel Filter *b Suction Filter *c Protective Tape NOTE:Do not damage the fuel filter or suction filter.
- Disengage the claw to disconnect the fuel pump harness from the suction filter.
- Remove the fuel pump from the fuel filter.
- Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.
- Remove the O-ring and fuel pump spacer from the fuel pump.
*1 O-ring *2 Fuel Pump Spacer *a 5.0 mm (0.197 in.) NOTE:Be careful not to damage the sealing surface.
HINT:
If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.
- Remove the harness protector from the fuel pump harness.