Installation [09/2015 - ]: Procedure

INSTALL VACUUM PUMP ASSEMBLY

When using a new vacuum pump assembly:

Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 2 O-ring
*2	No. 3 O-ring
	Engine oil

When reusing the vacuum pump assembly:

Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 2 O-ring
*2	No. 3 O-ring
	Engine oil

Apply engine oil to the inner surface of the installation hole.

Install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth with the grooves on the camshaft tip.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Coupling Teeth
*b	Groove

NOTE:

Ensure that the vacuum pump assembly is installed securely.
Be careful not to pinch the O-ring.

Install the vacuum pump assembly with the 3 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

NOTE:

After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

INSTALL ENGINE WIRE

Install the engine wire with the bolt and nut.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

	Bolt
	Nut

Torque: 8.35 N*m (85 kgf*cm, 74 in.*lbf)

Install the 3 bolts and nut.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

	Connector
	Bolt
	Nut

Bolt

Torque: 19.1 N*m (195 kgf*cm, 14 ft.*lbf)

Nut

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

Connect the 3 connectors.

Install the 2 nuts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 8.35 N*m (85 kgf*cm, 74 in.*lbf)

Engage the 2 clamps.

Install the bolt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

	Connector
	Bolt

Torque: 8.35 N*m (85 kgf*cm, 74 in.*lbf)

Connect the 5 connectors.

Install the 2 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

	Connector
	Bolt

Torque: 8.35 N*m (85 kgf*cm, 74 in.*lbf)

Engage the 2 clamps and claw.
Connect the 8 connectors.

Install the bolt.

	Connector
	Bolt

Torque: 8.35 N*m (85 kgf*cm, 74 in.*lbf)

Engage the clamp.
Connect the 2 connectors.

INSTALL NO. 2 ENGINE UNDER COVER
Refer to PROCEDURE - Step 66 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 66 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 66 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 66 [08/2019 - ]
CONNECT VACUUM HOSE SUB-ASSEMBLY
1. Connect the vacuum hose sub-assembly.

CONNECT HEATER WATER HOSE

Connect the inlet heater water hose and outlet heater water hose, and slide the 2 clips to secure them.

*1	Inlet Heater Water Hose
*2	Outlet Heater Water Hose

Engage the clamp.

CONNECT VENTILATION HOSE
1. Connect the ventilation hose, and slide the clip to secure it.
CONNECT AIR TUBE
1. Connect the air tube to the vacuum pump assembly, and slide the clip to secure it.

INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

Install a new clip to the No. 1 transmission control cable bracket.

Connect the transmission control cable assembly to the No. 1 transmission control cable bracket.

*1	Transmission Control Cable Assembly
*2	No. 1 Transmission Control Cable Bracket
*a	Claw (A)
*b	Claw (B)

NOTE:

Make sure that the claws (A) of the clip are securely fit into the bracket holes.
Make sure that the transmission control cable assembly is securely installed inside of the claws (B) of the clip.

Connect the transmission control cable assembly to the transmission control shaft lever with the nut.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

INSTALL AIR CLEANER BRACKET
Refer to PROCEDURE - Step 41 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 41 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 41 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 41 [08/2019 - ]
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
Refer to PROCEDURE - Step 42 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 42 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 42 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 42 [08/2019 - ]
INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
Refer to PROCEDURE - Step 43 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 43 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 43 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 43 [08/2019 - ]
INSTALL INLET AIR CLEANER ASSEMBLY
Refer to PROCEDURE - Step 2
INSTALL V-BANK COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 40 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 40 [08/2016 - 12/2017] , or refer to PROCEDURE - Step 40 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 40 [08/2019 - ]
INSTALL COOL AIR INTAKE DUCT SEAL
Refer to PROCEDURE - Step 4 [09/2015 - 08/2016] , or refer to PROCEDURE - Step 4 [08/2016 - 08/2019] , or refer to PROCEDURE - Step 4 [08/2019 - ]
INSTALL FRONT WHEEL LH
Refer to PROCEDURE - Step 1
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Refer to INITIALIZATION [09/2015 - 08/2016] , or refer to INITIALIZATION [08/2016 - 12/2017] , or refer to INITIALIZATION [12/2017 - 08/2019] , or refer to INITIALIZATION [08/2019 - ]
INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to INSTALLATION [09/2015 - ]
INSPECT VACUUM PUMP OPERATION
Refer to ON-VEHICLE INSPECTION [09/2015 - ]