Illumination Circuit [10/2014 - 09/2016]: Procedure
- CHECK ILLUMINATION
- Check if the illumination for the radio receiver assembly, steering pad switch assembly, heater control switch or other components (hazard switch, transmission control switch, etc.) comes on when the light control switch is turned to the head or tail position.
Result
Result Proceed to Illumination comes on for all components except steering pad switch assembly. A Illumination comes on for all components except multi-display assembly. B Illumination comes on for all components except radio receiver assembly. C Illumination comes on for all components except remote operation controller assembly. D No illumination comes on (radio receiver assembly, steering pad switch, remote touch, hazard switch, heater control switch, etc.). E
Result:
B
See step 6
Result:
C
See step 7
Result:
D
See step 9
Result:
E
GO TO LIGHTING SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2014 - ]
Result:
A
See step 2
- Check if the illumination for the radio receiver assembly, steering pad switch assembly, heater control switch or other components (hazard switch, transmission control switch, etc.) comes on when the light control switch is turned to the head or tail position.
- CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSEMBLY - BATTERY)
- Disconnect the spiral cable sub-assembly connector.
*a Front view of wire harness connector
(to Spiral Cable Sub-assembly) - Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Switch Condition Specified Condition I4-13 (IL+2) - Body ground Power switch off, light control switch in tail or head position 11 to 14 V Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 3
- Disconnect the spiral cable sub-assembly connector.
- INSPECT STEERING PAD SWITCH ASSEMBLY
- Remove the steering pad switch assembly.
Refer to REMOVAL [10/2014 - 09/2017]
- Inspect the steering pad switch assembly.
Refer to INSPECTION [10/2014 - 09/2016]
Result
Proceed to OK NG
Result:
NG
REPLACE STEERING PAD SWITCH ASSEMBLY. Refer to REMOVAL [10/2014 - 09/2017]
Result:
OK
See step 4
- Remove the steering pad switch assembly.
- INSPECT SPIRAL CABLE SUB-ASSEMBLY
- Remove the spiral cable sub-assembly.
Refer to REMOVAL [10/2014 - 09/2017]
- Inspect the spiral cable sub-assembly.
Refer to INSPECTION [10/2014 - 09/2017]
Result
Proceed to OK NG
Result:
NG
REPLACE SPIRAL CABLE SUB-ASSEMBLY. Refer to REMOVAL [10/2014 - 09/2017]
Result:
OK
See step 5
- Remove the spiral cable sub-assembly.
- CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY)
- Disconnect the I38 radio receiver assembly connector.
- Disconnect the I4 spiral cable sub-assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition I38-32 (SWG) - I4-3 (EAU) Always Below 1 Ω I38-32 (SWG) or I4-3 (EAU) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE [10/2014 - 09/2016]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS AND CONNECTOR (MULTI-DISPLAY ASSEMBLY - BATTERY AND BODY GROUND)
- Disconnect the multi-display assembly connector.
*a Front view of wire harness connector
(to Multi-display Assembly) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition I42-13 (GND1) - Body ground Always Below 1 Ω - Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Switch Condition Specified Condition I42-2 (ILL) - Body ground Power switch off, light control switch in tail or head position 11 to 14 V Result
Proceed to OK NG
Result:
OK
REPLACE MULTI-DISPLAY ASSEMBLY. Refer to REMOVAL [10/2014 - 09/2017]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Disconnect the multi-display assembly connector.
- CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - BATTERY)
- Disconnect the radio receiver assembly connector.
*a Front view of wire harness connector
(to Radio Receiver Assembly) - Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Switch Condition Specified Condition I38-14 (ILL+) - Body ground Power switch off, light control switch in tail or head position 11 to 14 V Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- Disconnect the radio receiver assembly connector.
- CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - COMBINATION METER ASSEMBLY)
- Disconnect the I38 radio receiver assembly connector.
- Disconnect the I10 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition I38-13 (ILL-) - I10-39 (ILL-) Always Below 1 Ω I38-13 (ILL-) or I10-39 (ILL-) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE [10/2014 - 09/2016]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS AND CONNECTOR (REMOTE OPERATION CONTROLLER ASSEMBLY - BATTERY)
- Disconnect the remote operation controller assembly connector.
*a Front view of wire harness connector
(to Remote Operation Controller Assembly) - Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Switch Condition Specified Condition I71-2 (ILL+) - Body ground Power switch off, light control switch in tail or head position 11 to 14 V Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 10
- Disconnect the remote operation controller assembly connector.
- CHECK HARNESS AND CONNECTOR (REMOTE OPERATION CONTROLLER ASSEMBLY - COMBINATION METER ASSEMBLY)
- Disconnect the I71 remote operation controller assembly connector.
- Disconnect the I10 combination meter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition I71-5 (ILL-) - I10-39 (ILL-) Always Below 1 Ω I71-5 (ILL-) or I10-39 (ILL-) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
OK
REPLACE REMOTE OPERATION CONTROLLER ASSEMBLY. Refer to REMOVAL [10/2014 - 09/2017]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR