LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> NX 300 Base, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Automatic Transmission (U661E) - Service Information (2 Of 2)) >> Automatic Transaxle Unit >> Disassembly [10/2014 - ] >> Procedure

Disassembly [10/2014 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE BREATHER PLUG HOSE 
    1. Using a screwdriver, remove the breather plug hose from the transaxle case sub-assembly.
      GTY513101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    2. Using a screwdriver, remove the No. 1 breather plug (ATM) and No. 2 breather plug (ATM) from the breather plug hose.
      GTY507291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Breather Plug (ATM)
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug (ATM)
      *4 O-ring
    3. Using a screwdriver, remove the O-ring from the No. 2 breather plug (ATM).
      NOTE:

      Be careful not to damage the No. 2 breather plug (ATM).

      HINT: 

      Tape the screwdriver tip before use.

  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.
      GTY520931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and park/neutral position switch assembly from the transaxle case sub-assembly.
      GTY513103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the park/neutral position switch assembly, remove any dirt or rust on the installation portion of the manual valve lever shaft sub-assembly. Be sure to remove the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.

  3. REMOVE OIL COOLER UNION SUB-ASSEMBLY 
    1. Remove the union bolt and 2 gaskets from the transaxle case sub-assembly.
      GTY513083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and oil cooler union sub-assembly from the transaxle case sub-assembly.
  4. REMOVE OIL COOLER TUBE ELBOW 
    1. Remove the oil cooler tube elbow from the transaxle case sub-assembly.
      GTY513102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil cooler tube elbow.
  5. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 6 No. 1 transaxle case plugs from the transaxle case sub-assembly and rear transaxle cover sub-assembly.
      GTY513064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 6 O-rings from the 6 No. 1 transaxle case plugs.
  6. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle case sub-assembly and transaxle housing.
      GTY313827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from each of the 3 No. 2 transaxle case plugs.
  7. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with wooden blocks.
      GTY507325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transaxle oil pan sub-assembly.
      GTY507328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly.
    3. Remove the 18 bolts, automatic transaxle oil pan sub-assembly and automatic transaxle oil pan gasket from the automatic transaxle assembly.
      GTY507326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.
  9. INSPECT TRANSMISSION OIL CLEANER MAGNET 

    See step  1 [10/2014 - 09/2017], or see step  1 [09/2017 - ]

  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.
      GTY425039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer assembly.
      GTY503367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  11. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 11 bolts and transmission valve body assembly from transaxle case sub-assembly.
      GTY425037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.
      • Make sure the manual valve does not fall when removing the transmission valve body assembly, as the manual valve is not fixed to the transmission valve body assembly.
  12. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the 2 transaxle case gaskets from the transaxle case sub-assembly.
      GTY425144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSPECT INPUT SHAFT SUB-ASSEMBLY END PLAY 

    See step  2 [10/2014 - 09/2017], or see step  2 [09/2017 - ]

  14. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY 
    1. Remove the refill plug from the rear transaxle cover sub-assembly.
      GTY507324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the refill plug.
    3. Remove the 14 bolts from the rear transaxle cover sub-assembly.
      GTY497442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover sub-assembly to remove the rear transaxle cover sub-assembly from the transaxle case sub-assembly.
    5. Using a screwdriver, remove the 3 O-rings from the transaxle case sub-assembly.
      GTY425143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    6. Remove the thrust needle roller bearing and thrust needle roller race from the rear transaxle cover sub-assembly.
      GTY512673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Needle Roller Race
    7. Using a screwdriver, remove the 2 oil seal rings from the rear transaxle cover sub-assembly.
      NOTE:

      Be careful not to damage the rear transaxle cover sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

      GTY505663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Seal Ring
    8. Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and rear transaxle cover plate from the rear transaxle cover sub-assembly.
      GTY450694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Using SST, remove the needle roller bearing from the rear transaxle cover sub-assembly.
      GTY519188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Needle Roller Bearing
      *a Turn
      *b Hold
      • SST: 09319-60020 
  15. REMOVE DIRECT MULTIPLE DISC CLUTCH ASSEMBLY 
    1. Remove the direct multiple disc clutch assembly from the transaxle case sub-assembly.
      GTY517045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Multiple Disc Clutch Assembly
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the direct multiple disc clutch assembly.
    3. Using a screwdriver, remove the intermediate shaft oil seal from the direct multiple disc clutch assembly.
      GTY521361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Intermediate Shaft Oil Seal
      *2 O-ring
      NOTE:

      Be careful not to damage the direct multiple disc clutch assembly.

      HINT: 

      Tape the screwdriver tip before use.

    4. Using a screwdriver, remove the O-ring from the direct multiple disc clutch assembly.
      NOTE:

      Be careful not to damage the direct multiple disc clutch assembly.

      HINT: 

      Tape the screwdriver tip before use.

  16. REMOVE DIRECT MULTIPLE DISC CLUTCH SNAP RING 
    1. Using a screwdriver, remove the direct multiple disc clutch snap ring from the direct multiple disc clutch assembly.
      GTY515313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the direct multiple disc clutch assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the No. 2 direct clutch piston from the direct multiple disc clutch assembly.
      GTY139983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 2 CLUTCH DISC 
    1. Remove the No. 2 clutch flange, 3 No. 2 clutch discs and 3 No. 2 clutch plates from the direct multiple disc clutch assembly.
      GTY496081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Clutch Plate
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Flange
  18. INSPECT NO. 2 CLUTCH DISC 

    See step  3 [10/2014 - 09/2017], or see step  3 [09/2017 - ]

  19. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Using a snap ring expander, remove the snap ring from the direct multiple disc clutch assembly.
      GTY436419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not expand the snap ring excessively.

    2. Remove the rear planetary sun gear assembly from the direct multiple disc clutch assembly.
      GTY453152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the thrust needle roller bearing and thrust needle roller race from the direct multiple disc clutch assembly.
      GTY500413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Needle Roller Race
  20. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY 

    See step  8 [10/2014 - 09/2017], or see step  8 [09/2017 - ]

  21. REMOVE NO. 1 CLUTCH DISC 
    1. Using 2 screwdrivers, remove the 2 snap rings from the direct multiple disc clutch assembly.
      GTY436426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the direct multiple disc clutch assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the No. 1 clutch flange, 4 No. 1 clutch discs and 4 No. 1 clutch plates from the direct multiple disc clutch assembly.
      GTY512250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Clutch Flange
      *2 No. 1 Clutch Plate
      *3 No. 1 Clutch Disc
  22. INSPECT NO. 1 CLUTCH DISC 

    See step  5 [10/2014 - 09/2017], or see step  5 [09/2017 - ]

  23. REMOVE TRANSAXLE HOUSING 
    1. Remove the 20 bolts from the transaxle housing.
      GTY182052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case sub-assembly.
  24. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING OUTER RACE 
    1. Using SST, remove the counter driven gear front tapered roller bearing outer race and shim from the transaxle housing.
      GTY513532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  25. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING OUTER RACE 
    1. Using SST, remove the front differential case front tapered roller bearing outer race and shim from the transaxle housing.
      • SST: 09308-00010 
      GTY511450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FRONT DRIVE SHAFT OIL SEAL RH 
    1. Using SST, remove the front drive shaft oil seal RH from the transaxle housing.
      GTY512109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  27. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.
      GTY425141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and front oil pump assembly from the transaxle case sub-assembly.
      GTY519930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Gasket
    2. Remove the gasket from the front oil pump assembly.
    3. Remove the thrust needle roller race from the front oil pump assembly.
      GTY520370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Race
    4. Remove the thrust needle roller bearing from the counter drive gear nut.
      GTY520877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 O-ring
    5. Remove the O-ring from the transaxle case sub-assembly.
  29. REMOVE FRONT OIL PUMP BODY O-RING 
    1. Remove the front oil pump body O-ring from the front oil pump body assembly.
      GTY432310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE NO. 3 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the front oil pump assembly.
      GTY513952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      NOTE:

      Be careful not to damage the front oil pump assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the front oil pump assembly.
      GTY508174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Flange
      *2 No. 3 Brake Plate
      *3 No. 3 Brake Disc
  31. INSPECT NO. 3 BRAKE DISC 

    See step  6 [10/2014 - 09/2017], or see step  6 [09/2017 - ]

  32. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the underdrive planetary gear assembly from the front oil pump assembly.
      GTY314589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 3 BRAKE HUB 
    1. Remove the No. 3 brake hub from the underdrive planetary gear assembly.
      GTY314612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust needle roller race from the underdrive planetary gear assembly.
      GTY495667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
  34. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. While expanding the snap ring with snap ring pliers, remove the planetary sun gear sub-assembly from the underdrive planetary gear assembly.
      GTY512403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring
    2. Remove the snap ring from the underdrive planetary gear assembly.
  35. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY 

    See step  7 [10/2014 - 09/2017], or see step  7 [09/2017 - ]

  36. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  4 [10/2014 - 09/2017], or see step  4 [09/2017 - ]

  37. REMOVE INPUT SHAFT SUB-ASSEMBLY 
    1. Remove the input shaft sub-assembly from the front oil pump assembly.
      GTY312619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust needle roller race from the input shaft sub-assembly.
      GTY509762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Sub-assembly
      *4 Input Shaft Oil Seal Ring
    3. Using a screwdriver, remove the 3 input shaft oil seal rings from the input shaft sub-assembly.
      NOTE:

      Be careful not to damage the input shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  38. REMOVE UNDERDRIVE PLANETARY SUN GEAR 
    1. Remove the underdrive planetary sun gear from the front oil pump assembly.
      GTY521324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the front oil pump assembly.
  39. REMOVE NO. 1 BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.
      GTY508664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Brake Snap Ring Stopper
      NOTE:

      Be careful not to damage the front oil pump assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the front oil pump assembly.
      GTY517354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Plate
      *3 No. 1 Brake Disc
  40. INSPECT NO. 1 BRAKE DISC 

    See step  9 [10/2014 - 09/2017], or see step  9 [09/2017 - ]

  41. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Remove the 3 2nd brake piston return spring sub-assemblies from the front oil pump assembly.
      GTY314331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  10 [10/2014 - 09/2017], or see step  10 [09/2017 - ]

  43. REMOVE NO. 1 BRAKE PISTON 
    1. While holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the front oil pump assembly to remove the No. 1 brake piston.
      GTY139966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.
      GTY516251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      NOTE:

      Be careful not to damage the No. 1 brake piston.

      HINT: 

      Tape the screwdriver tip before use.

  44. REMOVE FRONT DIFFERENTIAL CASE 
    1. Remove the front differential case from the transaxle case sub-assembly.
      GTY436402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING INNER RACE 
    1. Using SST, remove the front differential case front tapered roller bearing inner race from the front differential case.
      GTY526549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60010 
        1. 09951-00480
  46. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING INNER RACE 
    1. Using SST, remove the front differential case rear tapered roller bearing inner race from the front differential case.
      GTY533157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04061
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00480
  47. REMOVE COUNTER DRIVE GEAR NUT 
    1. Using SST and a hammer, release the staked part of the front planetary gear assembly.
      GTY514039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
      NOTE:
      • Do not grind the tip of SST with a grinder or other device.
      • Completely loosen the staked part of the counter drive gear nut when removing it.
      • Do not damage the threads of the front planetary gear assembly.
    2. Turn the manual valve lever shaft sub-assembly 2 notches counterclockwise to set it to the P position as shown in the illustration.
      GTY512572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear nut from the front planetary gear assembly.
      GTY505429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00130 
  48. REMOVE COUNTER DRIVEN GEAR 
    1. Turn the manual valve lever shaft sub-assembly 2 notches clockwise to set it to the N position as shown in the illustration.
      GTY515831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the counter driven gear from the transaxle case sub-assembly.
      GTY436401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the counter driven gear front tapered roller bearing from the counter driven gear.
      GTY514771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60010 
        1. 09951-00400
  50. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING 
    1. Using SST, remove the counter driven gear rear tapered roller bearing from the counter driven gear.
      GTY509973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04071
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00320
  51. REMOVE PAWL SHAFT CLAMP 
    1. Remove the bolt and pawl shaft clamp from the transaxle case sub-assembly.
      GTY453147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE PAWL STOPPER PLATE 
    1. Remove the 2 bolts and pawl stopper plate from the transaxle case sub-assembly.
      GTY436399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE PARKING LOCK SLEEVE 
    1. Remove the parking lock sleeve from the transaxle case sub-assembly.
      GTY453149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE PARKING LOCK PAWL 
    1. Remove the spring, parking lock pawl pin, parking lock pawl shaft and parking lock pawl from the transaxle case sub-assembly.
      GTY520379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Pawl Shaft
      *2 Parking Lock Pawl
      *3 Spring
      *4 Parking Lock Pawl Pin
  55. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING OUTER RACE 
    1. Using SST, remove the counter driven gear rear tapered roller bearing outer race from the transaxle case sub-assembly.
      • SST: 09308-00010 
      GTY505305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING OUTER RACE 
    1. Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case.
      • SST: 09308-00010 
      GTY521503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE FRONT DRIVE SHAFT OIL SEAL LH 
    1. Using SST, remove the front drive shaft oil seal LH from the transaxle case sub-assembly.
      GTY496208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  58. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY508250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the transaxle case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the one-way clutch assembly with planetary ring gear from the transaxle case sub-assembly.
      GTY513519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly with Planetary Ring Gear
      *2 Thrust Needle Roller Bearing
    3. Remove the thrust needle roller bearing from the front planetary gear assembly.
  59. INSPECT ONE-WAY CLUTCH ASSEMBLY 

    See step  11 [10/2014 - 09/2017], or see step  11 [09/2017 - ]

  60. REMOVE PLANETARY RING GEAR 
    1. Remove the planetary ring gear from the one-way clutch assembly.
      GTY497611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear
    2. Remove the outer race retainer from the one-way clutch assembly.
  61. REMOVE PLANETARY RING GEAR FLANGE 
    1. Using a screwdriver, remove the snap ring from the planetary ring gear.
      GTY512878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear
      NOTE:

      Be careful not to damage the planetary ring gear and planetary ring gear flange.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the planetary ring gear flange from the planetary ring gear.
  62. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY510385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the transaxle case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the No. 2 brake flange, 5 No. 2 brake discs and 5 No. 2 brake plates from the transaxle case sub-assembly.
      GTY499184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Plate
      *3 No. 2 Brake Disc
  63. INSPECT NO. 2 BRAKE DISC 

    See step  13 [10/2014 - 09/2017], or see step  13 [09/2017 - ]

  64. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY500257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the transaxle case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the 1st and reverse brake return spring sub-assembly from the transaxle case sub-assembly.
      GTY112130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  14 [10/2014 - 09/2017], or see step  14 [09/2017 - ]

  66. REMOVE NO. 2 BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the ATF hole to remove the No. 2 brake piston from the transaxle case sub-assembly.
      GTY139975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.
      GTY520051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      NOTE:

      Be careful not to damage the No. 2 brake piston.

      HINT: 

      Tape the screwdriver tip before use.

  67. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the front planetary gear assembly from the transaxle case sub-assembly.
      GTY515594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00580
      • SST: 09950-70010 
        1. 09951-07100
  68. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  12 [10/2014 - 09/2017], or see step  12 [09/2017 - ]

  69. REMOVE COUNTER DRIVE GEAR 
    NOTE:

    Perform this procedure only when the counter drive gear bearing or transaxle case sub-assembly is replaced.

    1. Using SST and a press, remove the counter drive gear and bearing inner race (rear side) from the transaxle case sub-assembly.
      GTY510476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00710
      • SST: 09950-70010 
        1. 09951-07100
    2. As shown in the illustration, tighten 3 service bolts evenly to make a clearance of approximately 20.0 mm (0.787 in.) between the counter drive gear and bearing inner race (front side).
      GTY435628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the bearing inner race (front side) from the counter drive gear.
      GTY515276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60020 
        1. 09951-00710
  70. REMOVE NO. 3 BRAKE PISTON 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY635308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the brake piston return spring from the transaxle case sub-assembly.
      GTY681437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Piston Return Spring
      *2 No. 3 Brake Piston
    3. Remove the No. 3 brake piston from the transaxle case sub-assembly.
  71. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the bolt, cover and manual detent spring sub-assembly from the transaxle case sub-assembly.
      GTY310896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod sub-assembly from the manual valve lever shaft sub-assembly.
      GTY431459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Align the protrusions with the notches on the manual valve lever shaft sub-assembly to remove the parking lock rod sub-assembly.

  73. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the manual valve lever shaft sub-assembly.
      GTY310898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the manual valve lever shaft sub-assembly from the transaxle case sub-assembly.
      GTY435658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case sub-assembly.
      GTY505439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the transaxle case transaxle case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

scientia non olet · About LEMON Manuals