Removal [10/2014 - ]: Procedure
- DRAIN ENGINE COOLANT
See step 1
- REMOVE TURBOCHARGER SUB-ASSEMBLY
Refer to REMOVAL [10/2014 - ]
- DISCONNECT NO. 2 RADIATOR HOSE
See step 11
- REMOVE COMPRESSOR ASSEMBLY WITH PULLEY
Refer to REMOVAL [10/2014 - ]
- REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET
- REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
- REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
- REMOVE NO. 4 EXHAUST MANIFOLD HEAT INSULATOR
- REMOVE NO. 1 WATER BY-PASS PIPE
- Slide the clamp and disconnect the water hose sub-assembly from the No. 1 water by-pass pipe.
- Slide the clamp and disconnect the No. 2 water by-pass hose from the No. 1 water by-pass pipe.
- Slide the clamp and disconnect the No. 7 water by-pass hose from the No. 1 water by-pass pipe.
- Slide the clamp and disconnect the No. 5 water by-pass hose from the No. 1 water by-pass pipe.
- Disconnect the connector and remove the No. 7 engine wire from the oil pressure switching valve assembly.
- Remove the 3 bolts to disconnect the No. 1 water by-pass pipe from the cylinder block sub-assembly and No. 4 water by-pass pipe.
- Remove the 2 nuts, No. 1 water by-pass pipe and gasket from the water inlet housing.
- Slide the clamp and disconnect the water hose sub-assembly from the No. 1 water by-pass pipe.
- REMOVE NO. 4 WATER BY-PASS PIPE
- REMOVE WATER INLET HOUSING
- REMOVE THERMOSTAT (for Cylinder Block)
- Remove the thermostat (for Cylinder Block).
- Remove the gasket from the thermostat (for Cylinder Block).