Installation [10/2014 - ]: Procedure
- INSTALL THERMOSTAT (for Cylinder Block)
- INSTALL WATER INLET HOUSING
- Install 3 new gaskets.
- Install the water inlet housing with the 4 bolts and nut.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- INSTALL NO. 4 WATER BY-PASS PIPE
- Temporarily install a new gasket and the No. 4 water by-pass pipe to the water inlet housing and stiffening crankcase assembly with the 2 nuts and bolt.
- Tighten the 2 nuts and bolt.
for nut
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
for bolt
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- Connect the No. 4 water by-pass hose to the No. 4 water by-pass pipe, and slide the clamp to secure the hose.
- INSTALL NO. 1 WATER BY-PASS PIPE
- Temporarily install a new gasket and the No. 1 water by-pass pipe to the water inlet housing, cylinder block assembly and No. 4 water by-pass pipe with the 2 nuts and 3 bolts.
- Tighten the 2 nuts and 3 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
- Connect the connector and install the No. 7 engine wire to the oil pressure switching valve assembly.
- Connect the No. 5 water by-pass hose to the No. 1 water by-pass pipe, and slide the clamp to secure the hose.
- Connect the No. 7 water by-pass hose to the No. 1 water by-pass pipe, and slide the clamp to secure the hose.
- Connect the No. 2 water by-pass hose to the No. 1 water by-pass pipe, and slide the clamp to secure the hose.
- Connect the water hose sub-assembly to the No. 1 water by-pass pipe, and slide the clamp to secure the hose.
- INSTALL NO. 4 EXHAUST MANIFOLD HEAT INSULATOR
- Install the No. 4 exhaust manifold heat insulator with the 2 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
- Install the No. 4 exhaust manifold heat insulator with the 2 bolts.
- INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
- INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
- Install a new O-ring to the engine oil level dipstick guide.
- Apply a light coat of engine oil to the O-ring.
- Install the engine oil level dipstick guide with the 2 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- Install the engine oil level dipstick.
- INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET
- Install the No. 1 compressor mounting bracket with the 2 bolts and 2 nuts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- Install the No. 1 compressor mounting bracket with the 2 bolts and 2 nuts.
- INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
Refer to INSTALLATION [10/2014 - 07/2020] , or refer to INSTALLATION [07/2020 - ]
- CONNECT NO. 2 RADIATOR HOSE
See step 3
- INSTALL TURBOCHARGER SUB-ASSEMBLY
Refer to INSTALLATION [10/2014 - ]
- ADD ENGINE COOLANT
See step 2
- INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 1 [10/2014 - ]